A methodology for designing the oxidative stabilization process of polyacrylonitrile (PAN) fibers is examined. In its core, this methodology is based on a model that describes the characteristic fiber length variation during thermal processing, through the de-convolution of three main contributors (i.e., entropic and chemical shrinkage and creep elongation). The model demonstrated an additional advantage of offering further insight into the physical and chemical phenomena taking place during the treatment. Validation of PAN-model prediction performance for different processing parameters was achieved as demonstrated by Fourier Transform Infrared Spectroscopy (FTIR) and Differential Scanning Calorimetry (DSC). Τensile testing revealed the effect of processing parameters on fiber quality, while model prediction demonstrated that ladder polymer formation is accelerated at temperatures over 200 °C. Additionally, according the DSC and FTIR measurements predictions from the application of the model during stabilization seem to be more precise at high-temperature stabilization stages. It was shown that mechanical properties could be enhanced preferably by including a treatment step below 200 °C, before the initiation of cyclization reactions. Further confirmation was provided via Raman spectroscopy, which demonstrated that graphitic like planes are formed upon stabilization above 200 °C, and thus multistage stabilization is required to optimize synthesis of carbon fibers. Optical Microscopy proved that isothermal stabilization treatment did not severely alter the cross section geometry of PAN fiber monofilaments.

The design and synthesis of new biomaterials with adjustable physicochemical and biological properties for tissue engineering applications have attracted great interest. In this work, chitosan-graft-poly(l-lactide) (CS-g-PLLA) copolymers were prepared by chemically binding poly(l-lactide) (PLLA) chains along chitosan (CS) via the “grafting to” approach to obtain hybrid biomaterials that present enhanced mechanical stability, due to the presence of PLLA, and high bioactivity, conferred by CS. Two graft copolymers were prepared, CS-g-PLLA(80/20) and CS-g-PLLA(50/50), containing 82 wt % and 55 wt % CS, respectively. Degradation studies of compressed discs of the copolymers showed that the degradation rate increased with the CS content of the copolymer. Nanomechanical studies in the dry state indicated that the copolymer with the higher CS content had larger Young modulus, reduced modulus and hardness values, whereas the moduli and hardness decreased rapidly following immersion of the copolymer discs in alpha-MEM cell culture medium for 24 h. Finally, the bioactivity of the hybrid copolymers was evaluated in the adhesion and growth of MC3T3-E1 pre-osteoblastic cells. In vitro studies showed that MC3T3-E1 cells exhibited strong adhesion on both CS-g-PLLA graft copolymer films from the first day in cell culture, whereas the copolymer with the higher PLLA content, CS-g-PLLA(50/50), supported higher cell growth.

Tissue regeneration necessitates the development of appropriate scaffolds that facilitate cell growth and tissue development by providing a suitable substrate for cell attachment, proliferation, and differentiation. The optimized scaffolds should be biocompatible, biodegradable, and exhibit proper mechanical behavior. In the present study, the nanomechanical behavior of a chitosan-graft-poly(ε-caprolactone) copolymer, in hydrated and dry state, was investigated and compared to those of the individual homopolymers, chitosan (CS) and poly(ε-caprolactone) (PCL). Hardness and elastic modulus values were calculated, and the time-dependent behavior of the samples was studied. Submersion of PCL and the graft copolymer in α-MEM suggested the deterioration of the measured mechanical properties as a result of the samples’ degradation. However, even after three days of degradation, the graft copolymer presented sufficient mechanical strength and elastic properties, which resemble those reported for soft tissues. The in vitro biological evaluation of the material clearly demonstrated that the CS-g-PCL copolymer supports the growth of Wharton’s jelly mesenchymal stem cells and tissue formation with a simultaneous material degradation. Both the mechanical and biological data render the CS-g-PCL copolymer appropriate as a scaffold in a cell-laden construct for soft tissue engineering.

The automotive industry demands ecofriendly manufacturing processes and lightweight structures and materials to reduce CO₂ emissions and decrease weight and fuel consumption while optimizing overall performance. Aluminum alloys in the 7xxx and 6xxx series offer high potential for weight reduction in automotive and other transportation industries. 7xxx aluminum alloys have the best strength performance among all commercial aluminum alloys. Alloys in the 6xxx series generally have medium-to-high strength, high corrosion resistance, and good formability. Alloys in both the 7xxx and 6xxx series are strengthened by heat treatment. The increased strength-to-weight ratio and the thermal treatment processing open the possibility to use these alloys as possible alternative materials instead of steel in the automotive industry for the fabrication of car body parts. However, their poor formability and weldability are the main drawbacks when these alloys are considered as substitutes of steel and other dissimilar joints during the fabrication of car body parts and the production chain. Recently, Hot Forming and in-die Quenching (HFQ), a patented hot stamping process, has been introduced to manufacture complex-shaped high-strength heat-treatable aluminum alloys. The work described in this article is an experimental investigation of the weldability between AA6082 and AA7075 by Friction Stir Welding (FSW) that considers thermal treatments used during HFQ for automotive applications. The aforementioned FSW base metals, 6082 and 7075, are heat treated according to the solution heat treatment adopted during HFQ to evaluate the effect of the HFQ thermal cycle on the quality of the produced joints. Optical microscopy has been used to characterize the microstructure of the produced joints. The defect-free welded joints are characterized by good mechanical mixing between the joined materials as well as by grain refinement. The mechanical behavior of the produced welded joints was studied and compared with the parent materials, whereas the measured mechanical properties are correlated with the microstructure.

The purpose of this study was the synthesis of novel low-cost carbon fibers along with the investigation of the optimal parameters of temperature and time for the stabilization of hybrid high-density polyethylene (HDPE) and lignin melt-spun fibers. These fibers were manufactured by physical compounding of HDPE and chemically-modified softwood kraft lignin (SKL) in order to produce green fiber precursors for carbon fiber synthesis. Stabilization tests were performed with respect to thermal treatment (physical method) and sulfonation treatment (chemical method). The results revealed that only chemical methods induce the desired thermal process-ability to the composite fibers in order to manufacture carbon fibers by using a simple method. This investigation shed light on the stabilization techniques of polymeric fibers in the absence of any cyclic groups in terms of environmentally-friendly mass production of carbon fibers using low-cost and green raw materials. This study facilitates incorporation of softwood lignin in homegrown polymeric fibers by a low-cost production process via melt-spinning of composite fibers, which were successfully stabilized using a facile chemical method and carbonized. Additionally, a comprehensive investigation of the thermal behavior of the samples was accomplished, by examining several ways and aspects of fiber thermal treating. The properties of all studied fibers are presented, compared, and discussed.