One of the methods of obtaining reduced graphene oxide (rGO) involves the oxidation of graphite to graphene oxide, which is then exfoliated and reduced. Each of these stages has a decisive influence on the properties of the produced nanoadditive, which determines its subsequent application. The process conditions which are examined during the oxidation stage are related to: The mixing time of the reactants before oxidation, sonication of the reaction mixture, and its composition. During reduction optimization, in turn, the form of the GO sample and the method of its purification, as well as the temperature at which this process took place, are examined. At each stage, the determined structural parameters of the produced materials (GO and rGO) are related to their morphology (SEM—scanning electron microscope), oxidation state (FTIR—Fourier transform infrared spectroscopy, EDS—energy-dispersive spectrometer), structure defect (Raman spectroscopy), as well as the number of layers and crystalline structure (WAXS—wide-angle X-ray scattering). The obtained results show that the shorter mixing time of the reactants determines the formation of more oxygen functional groups. On the basis of the obtained results, the process conditions that enable the production of multilayer, well-exfoliated reduced graphene oxide, with only a slightly defected structure, are established.

During the investigations, functionalization of graphene oxide synthesized using modified Hummers’ method and its reduced form was performed. Mixtures of graphene oxide and reduced graphene oxide with pimelic acid and calcium hydroxide were prepared for functionalization. During the reaction, the molecules of pimelic acid were attached to the surface of graphene sheets. By forming links between the carboxylic groups of pimelic acid and graphene oxide, the durable connection was achieved. The functionalized graphene oxide and the reduced graphene oxide were used as additives in isotactic polypropylene crystallization. The influence of additives on crystallisation in non-isothermal conditions was examined using polarized optical microscopy and differential scanning calorimetry. The effect of the additives on the polypropylene structure was analysed using wide-angle X-ray scattering. For both functionalized compounds, the nucleating ability towards β-form of polypropylene was detected. Both additives showed the increase in the nucleation rate and promotion of growth of the β-form crystals. Nucleation efficiency similar to other nucleating agents used in the crystallization of the β-form of polypropylene was revealed.

Graphene and its derivatives, such as graphene oxide (GO) or reduced graphene oxide (rGO), due to their properties, have been enjoying great interest for over two decades, particularly in the context of additive manufacturing (AM) applications in recent years. High-impact polystyrene (HIPS) is a polymer used in 3D printing technology due to its high dimensional stability, low cost, and ease of processing. However, the ongoing development of AM creates the need to produce modern feedstock materials with better properties and functionality. This can be achieved by introducing reduced graphene oxide into the polymer matrix. In this study, printable composite filaments were prepared and characterized in terms of morphology and thermal and mechanical properties. Among the obtained HIPS/rGO composites, the filament containing 0.5 wt% of reduced graphene oxide had the best mechanical properties. Its tensile strength increased from 19.84 to 22.45 MPa, for pure HIPS and HIPS-0.5, respectively. Furthermore, when using the HIPS-0.5 filament in the printing process, no clogging of the nozzle was observed, which may indicate good dispersion of the rGO in the polymer matrix.