The microstructures and mechanical properties of cobalt-chromium (Co-Cr) alloys produced by three CAD/CAM-based processing techniques were investigated in comparison with those produced by the traditional casting technique. Four groups of disc- (microstructures) or dumbbell- (mechanical properties) specimens made of Co-Cr alloys were prepared using casting (CS), milling (ML), selective laser melting (SLM), and milling/post-sintering (ML/PS). For each technique, the corresponding commercial alloy material was used. The microstructures of the specimens were evaluated via X-ray diffractometry, optical and scanning electron microscopy with energy-dispersive X-ray spectroscopy, and electron backscattered diffraction pattern analysis. The mechanical properties were evaluated using a tensile test according to ISO 22674 (n = 6). The microstructure of the alloys was strongly influenced by the manufacturing processes. Overall, the SLM group showed superior mechanical properties, the ML/PS group being nearly comparable. The mechanical properties of the ML group were inferior to those of the CS group. The microstructures and mechanical properties of Co-Cr alloys were greatly dependent on the manufacturing technique as well as the chemical composition. The SLM and ML/PS techniques may be considered promising alternatives to the Co-Cr alloy casting process.

Selective laser melting (SLM), used to fabricate metallic objects with high geometrical complexity, is currently of increasing interest to the fields of medicine and dentistry. SLM-fabricated products should have highly smooth surfaces to minimize the use of post-processing procedures such as finishing and polishing. This study investigated the effect of various laser process parameters (laser power, scan rate, and scan-line spacing) on the surface roughness of a Co–Cr dental alloy that was three-dimensionally (3D) constructed via SLM. Initially, a single-line formation test was used to determine the optimal laser power (200 W) and scan rate (128.6 mm/s) that resulted in beads with an optimal profile. During subsequent multi-layer formation tests, the 3D Co–Cr body with the smoothest surface was produced using a scan-line spacing of 100 μm. The findings of this study show that laser process parameters have crucial effects on the surface quality of SLM-fabricated Co–Cr dental alloys.

Objective: To test the bonding characteristics of four flowable composites for orthodontic bracket bonding. Materials and Methods: Metal brackets were bonded to acid-etched human enamel using four flowable composites (Grandio Flow, GF; UniFil Flow, UF; UniFil LoFlo Plus, UL; and DenFil Flow, DF), an orthodontic bonding system (Transbond XT, TX), and a restorative composite (Filtek Z250, FZ). After 24 hours of storage in water at 37°C, a shear bond strength (SBS) test was performed. After debonding, the adhesive remnant index (ARI) was assessed. In addition, the flow and flexural strength of the materials were examined. Results: The SBS for the flowable composites ranged between 7.2 and 8.3 MPa, and TX showed a significantly higher value (mean 10.9 MPa). The flowable composites also demonstrated a significantly superior flowability, yet inferior flexural strength (except for DF) than TX and FZ. Two flowable composites (GF and UL) produced significantly higher ARI scores than TX and FZ, which represented a larger resin remnant on the enamel surfaces after debonding. Conclusion: When considering the SBS and ARI scores obtained in this study, flowable composites with no intermediate bonding resin could be conveniently applied for orthodontic bracket bonding.

Kim DH, et al. J Adv Prosthodont. 2015 Apr;7(2):85-92. https://doi.org/10.4047/jap.2015.7.2.85