Coke is an integral component of the blast furnace charge; therefore, it plays an important role in the integrated steelmaking process. Achieving the required coke quality parameters by producers requires the use of a high proportion of the highest quality coking coals (hard coking coals) in the coking blends, which significantly increases the unit production costs. Approximately 75% of these costs are constituted by the cost of the coal blend’s preparation. There is a deficit in the best quality coking coals on the world market and their supply are characterized by large fluctuations in quality parameters. Therefore, from the point of view of the economics of coke production, it is advantageous to produce high-quality coke from a coke blend with the highest possible content of cheaper coals. The paper presents the results of the influence of coal charge bulk density and semi-soft coking coal content in the coking blend on the textural and structural parameters of coke, which determine its quality. Research has shown that the application of increased density influences the parameters of the texture and structure of the coke, which shape its quality parameters. The use of stamp-charging technology contributes to the improvement of the coke quality or enables the production of coke of a predetermined quality from blends containing cheaper semi-soft coals.

In this research, the idea of multicomponent, one-vessel cleaning of syngas through simultaneous dedusting and adsorption is described. Data presented were obtained with the use of a pilot-scale 60 kW_th fixed-bed GazEla reactor, coupled with a dry gas cleaning unit where mineral sorbents are injected into raw syngas at 500–650 °C, before dedusting at ceramic filters. The research primarily presents results of the application of four calcined sorbents, i.e., chalk (CaO), dolomite (MgO–CaO), halloysite (AlO–MgO–FeO), and kaolinite (AlO–MgO) for high-temperature (HT) adsorption of impurities contained in syngas from gasification of biomass. An emphasis on data regarding the stability of the filtration process is provided since the addition of coating and co-filtering materials is often necessary for keeping the filtration of syngas stable, in industrial applications.

A series of experimental coal pyrolysis studies were conducted to define the parameters of a kinetic model to enable complete mass and energy balances by identifying basic process products. The developed model determines the chemical enthalpy of pyrolytic reactions, making it possible to determine the share of exothermic conversions in the coking process. To validate the model, a series of experimental pyrolysis tests of coking coals used in the coke plant and their blends were conducted, including TGA, retort, and industrial coke oven scale. Despite significant differences in the chemical composition of various coal types, element balancing allowed detection of the difference in product composition and the heat effects of the chemical conversion of such a complex substance as coal. Analysis of the heat effects of pyrolytic coal decomposition indicates substantial variability. In the first coking period, there are endothermic reactions; in the second, exothermic reactions occur. Average heat effect of the pyrolytic reaction for whole coking period is exothermic and, depending on the coal type, ranges from −5 to −50 kJ/kg. The model herein can be used to analyze many other pyrolytic processes because it also takes into account the heating rate.

Domestic coal and waste resources, which are valuable sources of carbon, can support efforts to transform a linear economy into a circular carbon economy. Their use, as an alternative to conventional, imported fossil resources (crude oil, natural gas) for chemical production, provides an opportunity for Poland to solve problems related to competitiveness, security of supply, and sustainable development in various industries. This is important for Poland because it can provide it with a long-term perspective of economic growth and development, taking into account global trends (e.g., the Paris Agreement) and EU legislation. The article presents a concept to support the transformation from linear toward a circular carbon economy under Polish conditions. The carried-out analyses showed that coal, RDF, and plastic waste fuels can be a valuable source of raw material for the development of the chemical industry in Poland. Due to the assumed availability of plastic waste and the loss of carbon in the production process, coal consumption is estimated at 10 million t/yr, both in the medium- and long-term. In case where coal consumption is reduced and an additional source of ‘green hydrogen’ is used, CO₂ emissions could be reduced even by 98% by 2050. The presented results show the technical and economic feasibility of the proposed solution and could be the basis for development of the roadmap for transition of the linear to circular economy under Polish condition.

Coke oven battery is complex and multifaceted facility in terms of air pollutant emissions. As far as stack or quenching tower does not cause major difficulties of emission measurement, the fugitive emission measurement from sources such as battery top elements (charging holes, ascension pipes)...