This study investigates hygrothermal durability of bio-epoxy composites reinforced with carbon, E-glass, basalt, and flax fibres. Fibre yarns and bio-composites were exposed for 3000 h at 60 °C and 98% relative humidity. The tensile strength reduction in the fibres and the interfacial shear strength (IFSS) reduction in the composites were assessed after ageing. Chemical deterioration was evaluated using energy-dispersive X-ray spectroscopy (EDS); morphological changes in fibres and composites fracture surfaces were examined using a scanning electron microscope (SEM). Results indicated that the durability was significantly influenced by fibre types. Tensile strength reduction was higher in carbon, glass and basalt compared to flax yarns because of chemical degradation of the sizing layer in synthetic fibres, while only physical damage was observed in flax. The IFSS reduction was highest in flax composites (10%), and lowest in carbon (4%). EDS indicated the hydrolysis and erosion of fibre sizing, with reduced silica content in glass and basalt fibres. SEM revealed matrix-dominated failure in carbon/bio-epoxy, interfacial debonding in glass and basalt composites, fibre slip and pull-out in flax/bio-epoxy. Overall, the results highlighted damage propagation pathways and demonstrated that bio-epoxy composites exhibited reasonable performance under hygrothermal ageing, supporting their potential as a sustainable alternative in durability-critical applications.

This study investigates the degradation mechanisms of glass-fibre- and carbon-fibre-reinforced polymer (GFRP and CFRP, respectively) composites fabricated either with epoxy, vinyl-ester, or bio-epoxy resins under a hygrothermal environment. Composite laminates were manufactured using the vacuum-assisted resin infusion technique and exposed to high moisture and elevated in-service temperatures of 23 °C (room temperature), 40 °C and 60 °C for up to 125 days. Changes in the physical, microstructural, chemical and mechanical properties were then assessed. CFRP and GFRP composites showed distinct differences in their hygrothermal ageing depending on the resin system used in the manufacturing. CFRP composites consistently demonstrated higher stability than GFRP composites. Epoxy resin exhibited high resistance to water absorption and hydrolysis under hygrothermal exposure. After 125 days at 60 °C, glass/epoxy (GE) and carbon/epoxy (CE) composites retained 79.0% and 72.1% of their tensile strength and 46.9% and 72.6% of their interlaminar shear strength (ILSS), respectively. Vinyl-ester composites showed high mechanical retention, with glass/vinyl-ester (GV) and carbon/vinyl-ester (CV) retaining 70.8% and 83.1% of tensile strength and 67.5% and 80.3% of ILSS, respectively. Despite this mechanical stability, evidence of hydrolysis indicated ongoing chemical degradation of the vinyl-ester resin under prolonged hygrothermal exposure. In contrast, bio-epoxy composites exhibited relatively low overall durability. Glass/bio-epoxy (GB) retained 126.5% tensile strength and 68.8% ILSS, whereas carbon/bio-epoxy retained 61.0% tensile strength and 44.3% ILSS after 125 days at 60 °C. Overall, fibre and resin types were found to have a significant effect on the hygrothermal ageing of polymer composites.

Conventional epoxy polymers and their composites are increasingly challenged by environmental concerns, high manufacturing costs, and limited recyclability, necessitating the exploration of sustainable alternatives. Many research groups have sought to develop alternate polymers from various renewable resources, such as lignin, polyphenols, natural resins, saccharides, and plant oils. This new type of polymer has led to the emergence of bio-based polymers, which are often used with different reinforcements as bio-based composites. In this review, the synthesis of different bio-epoxy resins is discussed in detail along with their chemical structures. Subsequently, the enhancements in the properties of these bio-composites with the addition of different nanomaterials such as carbonaceous nanofillers (carbon nanotubes, graphene nanoplatelets, graphene oxide, etc.), cellulose-based nanomaterials, inorganic nano-silica (spherical and mesoporous), and nano-clay is explained. Lastly, the properties of these bio-composites and their applications in civil engineering are highlighted. This review has provided a detailed overview of the developments in bio-composites that can be used as a guide for the development of a new class of bio-composites using other alternate resources.

This study examines the degradation behavior of bio‐epoxy composites reinforced with glass, basalt, carbon, and flax fiber yarns in a simulated saline environment. Fiber yarns and composite samples were exposed to 3.5% NaCl solution at 60°C for up to 3000 h. Mechanical degradation was evaluated through tensile strength and interfacial shear strength (IFSS), while chemical and microstructural changes were assessed using SEM/EDS. The results demonstrated that fiber type significantly affected durability. Glass fibers exhibited the lowest tensile strength retention (49%), followed by basalt fibers (57%), due to aqueous corrosion and silane‐based sizing degradation associated with siloxane hydrolysis and silica leaching. Carbon fibers showed higher retention (89%), mainly due to sizing removal with limited chemical alteration, while flax fibers showed considerable reduction (34%) due to moisture‐induced swelling and microcracking. Single‐yarn composites with carbon, basalt, and flax fibers retained approximately 100% of their IFSS after 3000 h, whereas glass fiber composites retained at least 95%. Failure was dominated by matrix failure in carbon and basalt composites, interfacial debonding in glass composites, and fiber pull‐out in flax composites. Overall, the bio‐epoxy composites demonstrated stable performance under saline aging, supporting their potential as sustainable alternatives to conventional composites in saline environments.