This study analyzes the leaching behavior of elements from red mud (bauxite residue) at pH values ranging from 2 to 13. The leaching characteristics of metals and contaminated anions in five red mud samples produced by Bayer and combined processes were analyzed using the batch leaching technique following the US Environmental Protection Agency (USEPA) Method 1313. In addition, the geochemical model of MINTEQ 3.1 was used to identify the leaching mechanisms of metals. The results showed that Ca, Mg, and Ba follow the cationic leaching pattern. Al, As, and Cr show an amphoteric leaching pattern. The leaching of Cl⁻ is unaffected by the pH. The maximum leaching concentration of the proprietary elements occurs under extremely acidic conditions (pH = 2), except for As. The leaching concentration of F⁻ reaches 1.4–27.0 mg/L in natural pH conditions (i.e., no acid or base addition). At the same pH level, the leaching concentrations of Pb, As, Cr, and Cu are generally higher from red mud produced by the combined process than that those of red mud from the Bayer process. The leaching concentration of these elements is not strongly related to the total elemental concentration in the red mud. Geochemical modeling analysis indicates that the leaching of metal elements, including Al, Ca, Fe, Cr, Cu, Pb, Mg, Ba, and Mn, in red mud are controlled by solubility. The leaching of these elements depended on the dissolution/precipitation of their (hydr)oxides, carbonate, or sulfate solids.

A nationwide investigation was carried out to evaluate the geochemical characteristics and environmental impacts of red mud and leachates from the major alumina plants in China. The chemical and mineralogical compositions of red mud were investigated, and major, minor, and trace elements in the leachates were analyzed. The mineral and chemical compositions of red mud vary over refining processes (i.e., Bayer, sintering, and combined methods) and parental bauxites. The main minerals in the red mud are quartz, calcite, dolomite, hematite, hibschite, sodalite, anhydrite, cancrinite, and gibbsite. The major chemical compositions of red mud are Al, Fe, Si, Ca, Ti, and hydroxides. The associated red mud leachate is hyperalkaline (pH > 12), which can be toxic to aquatic life. The concentrations of Al, Cl⁻, F⁻, Na, NO₃²⁻, and SO₄²⁻ in the leachate exceed the recommended groundwater quality standard of China by up to 6637 times. These ions are likely to increase the salinization of the soil and groundwater. The minor elements in red mud leachate include As, B, Ba, Cr, Cu, Fe, Ni, Mn, Mo, Ti, V, and Zn, and the trace elements in red mud leachate include Ag, Be, Cd, Co, Hg, Li, Pb, Sb, Se, Sr, and Tl. Some of these elements have the concentration up to 272 times higher than those of the groundwater quality standard and are toxic to the environment and human health. Therefore, scientific guidance is needed for red mud management, especially for the design of the containment system of the facilities.