In the present study, thermal properties of geopolymer paste, based on fayalite waste from copper producing plants and metakaolin, were analyzed. The used activator solution was a mixture of sodium water glass, potassium hydroxide and water with the following molar ratio: SiO₂/M₂O = 1.08, H₂O/M₂O = 15.0 and K₂O/Na₂O = 1.75. High strength geopolymers pastes were evaluated after exposure to 400, 800 and 1150 °C. The physical properties (absolute and apparent density, water absorption) and compressive strength were determined on the initial and the heat treated samples. The phase composition, microstructure and spectroscopic characteristics were examined by XRD, SEM-EDS, FTIR and Mössbauer spectroscopy, respectively. The structure of the heat-treated geopolymers differs in the outer and inner layers of the specimens due to variation in the phase composition. The outer layer was characterized by a reddish color and more rigidity, while the inner core was black and less viscous at elevated temperatures. The results showed that geopolymer pastes based on fayalite are fire-resistant up to 1150 °C. Moreover, after heat treatment at this temperature, the compressive strength increased by 75% to 139 MPa, while water absorption reduced by about 9 times to 1.2%. These improvements are explained with the crystallization of the geopolymer gel to leucite and K,Na-sanidine, and substitutions of Al/Fe in the geopolymer gel and iron phases.

This study explores the synergistic potential of ladle slag (LS) and sunflower shell fly ash (SSFA) in alkali-activated binder systems, focusing on their chemical and mineralogical characteristics and the influence of SSFA addition on the mechanical performance of LS-based pastes. X-ray fluorescence and XRD analysis revealed that LS is rich in CaO and latent hydraulic phases such as γ-belite and mayenite, while SSFA is dominated by K₂O, SO₃, and KCl/K₂SO₄ phases, reflecting its biomass origin. Infrared spectroscopy and thermal analysis confirmed the presence of carbonate, hydroxide, and hydrate phases, with SSFA exhibiting more complex thermal behavior due to volatile-rich composition. When used alone, LS produced weak binders; however, a 10 wt% SSFA addition tripled compressive strength to nearly 30 MPa, indicating a significant activation effect. Further increases in SSFA content led to strength reduction, likely due to increased porosity and excess salts. Microstructural analysis showed that SSFA promotes the formation of AFm phases such as Friedel’s salt and hydrocalumite, altering hydration pathways and enhancing early strength through chemical activation and carbonation processes. The findings highlight the potential of combining LS and SSFA as a sustainable binder system, offering a waste-derived alternative for low-carbon construction materials.

This study explores the synergistic potential of ladle slag (LS) and sunflower shell fly ash (SSFA) in alkali-activated binder systems, focusing on their chemical and mineralogical characteristics and the influence of SSFA addition on the mechanical performance of LS-based pastes. X-ray fluorescence and XRD analysis revealed that LS is rich in CaO and latent hydraulic phases such as γ-belite and mayenite, while SSFA is dominated by K₂O, SO₃, and KCl/K₂SO₄ phases, reflecting its biomass origin. Infrared spectroscopy and thermal analysis confirmed the presence of carbonate, hydroxide, and hydrate phases, with SSFA exhibiting more complex thermal behavior due to volatile-rich composition. When used alone, LS produced weak binders; however, a 10 wt% SSFA addition tripled compressive strength to nearly 30 MPa, indicating a significant activation effect. Further increases in SSFA content led to strength reduction, likely due to increased porosity and excess salts. Microstructural analysis showed that SSFA promotes the formation of AFm phases such as Friedel’s salt and hydrocalumite, altering hydration pathways and enhancing early strength through chemical activation and carbonation processes. The findings highlight the potential of combining LS and SSFA as a sustainable binder system, offering a waste-derived alternative for low-carbon construction materials.

Cement kiln dust (CKD), a by-product of cement clinker manufacturing, embodies considerable amounts of alkali and alkaline-earth compounds, presenting a potential route for CO2 sequestration. The study aims to clarify the potential of CKD for CO2 capture and storage. Two experimental schemes were used: (1) direct carbonation of dry CKD and (2) carbonation of hydrated CKD. Analytical techniques such as XRF, XRD, FT-IR, SEM and DSC/TG were employed to characterize the mineralogical and morphological transformations of hydratation and carbonation of CKD. The findings reveal that even in the dry state, the CKD has the ability to react with carbon dioxide at normal pressure to form stable mineral phases such as calcite and vaterite. The study confirms that CKD, both in raw and hydrated forms, holds promise for CO2 capture and storage applications.