This study presents the fabrication of a sustainable flexible humidity sensor utilizing chitosan derived from mealworm biomass as the primary sensing material. The chitosan-based humidity sensor was fabricated by casting chitosan and polyvinyl alcohol (PVA) films with interdigitated copper electrodes, forming a laminate composite suitable for real-time, resistive-type humidity detection. Comprehensive characterization of the chitosan film was performed using Fourier-transform infrared (FTIR) spectroscopy, contact angle measurements, and tensile testing, which confirmed its chemical structure, wettability, and mechanical stability. The developed sensor exhibited a broad range of measurements from 6% to 97% relative humidity (RH), a high sensitivity of 2.43 kΩ/%RH, and a rapid response time of 18.22 s with a corresponding recovery time of 22.39 s. Moreover, the chitosan-based humidity sensor also demonstrated high selectivity for water vapor when tested against various volatile organic compounds (VOCs). The superior performance of the sensor is attributed to the structural properties of chitosan, particularly its ability to form reversible hydrogen bonds with water molecules. This mechanism was further elucidated through molecular dynamics simulations, revealing that the conductivity in the sensor is modulated by proton mobility, which operates via the Grotthuss mechanism under high-humidity and the packed-acid mechanism under low-humidity conditions. Additionally, the chitosan-based humidity sensor was further seamlessly integrated into an Internet of Things (IoT) framework, enabling wireless humidity monitoring and real-time data visualization on a mobile device. Comparative analysis with existing polymer-based resistive-type sensors further highlighted the superior sensing range, rapid dynamic response, and environmental sustainability of the developed sensor. This eco-friendly, biomass-derived, eco-friendly sensor shows potential for applications in environmental monitoring, smart agriculture, and industrial process control.

This study presents the development and the mechanical and clinical characterization of a flexible biodegradable chitosan–glycerol–graphite composite strain sensor for real-time respiratory monitoring, where the main material, chitosan, is derived and extracted from Tenebrio Molitor larvae shells. Chitosan was extracted using a sustainable, low-impact protocol and processed into a stretchable and flexible film through glycerol plasticization and graphite integration, forming a conductive biocomposite. The sensor, fabricated in a straight-line geometry to ensure uniform strain distribution and signal stability, was evaluated for its mechanical and electrical performance under cyclic loading. Results demonstrate linearity, repeatability, and responsiveness to strain variations in the stain sensor during mechanical characterization and performance, ranging from 1 to 15%, with minimal hysteresis and fast recovery times. The device reliably captured respiratory cycles during normal breathing across three different areas of measurement: the sternum, lower ribs, and diaphragm. The strain sensor also identified distinct breathing patterns, including eupnea, tachypnea, bradypnea, apnea, and Kussmaul respiration, showing the capability to sense respiratory cycles during pathological situations. Compared to conventional monitoring systems, the sensor offers superior skin conformity, better adhesion, comfort, and improved signal quality without the need for invasive procedures or complex instrumentation. Its low-cost, biocompatible design holds strong potential for wearable healthcare applications, particularly in continuous respiratory tracking, sleep disorder diagnostics, and home-based patient monitoring. Future work will focus on wireless integration, environmental durability, and clinical validation.

This study presents the development of a proof of concept, functional hydrogel interface designed for the acquisition of physiological signals, such as electrocardiogram (ECG) and electromyography (EMG). The hydrogel is synthesized using chitosan extracted from the shells of Tenebrio molitor larvae through a sustainable acid–alkaline protocol, blended with glycerol, polyvinyl alcohol (PVA), and ionized with NaCl to enhance conductivity. The resulting hydrogel membranes were cast and cut into circular shapes to provide a uniform contact geometry. The fabrication process yielded flexible membranes exhibiting ionic conductivity and partial surface conformity and handling stability. The extracted chitosan was characterized by Fourier-transform infrared spectroscopy (FTIR), degree of deacetylation (DDA), and molecular weight determination. Mechanical characterization included compression and tensile testing, while electrical characterization was performed through impedance spectroscopy and comparison with a commercial hydrogel interface. Functional evaluation was conducted through ECG and EMG signal acquisition under controlled experimental conditions. Preliminary in situ ECG and EMG recordings demonstrated successful signal acquisition using the proposed hydrogel interface. Future work may further investigate the mechanical and electrical behavior of the hydrogel under broader experimental conditions, as well as the optimization of the hydrogel formulation and extended physiological signal acquisition. Studies may help further characterize its potential as a chitosan-based bio interface material for bioelectrical sensing applications.

Cardiac auscultation remains a widely used non-invasive method for assessing cardiac function; however, conventional acoustic stethoscopes are limited by subjective interpretation and lack of digital signal-handling capabilities. This study presents the design and fabrication of a chitosan-based diaphragm digital stethoscope using a biopolymer-derived acoustic interface. Chitosan was extracted from mealworm larvae shells through sequential chemical processing and subsequently processed into a glycerol-plasticized film via solution casting to obtain a flexible diaphragm. The mechanical properties of the diaphragm were evaluated to assess its suitability for acoustic applications. The diaphragm was mechanically coupled to a piezoelectric sensor and integrated into a custom 3D-printed chest piece connected to a microcontroller-based acquisition system. Heart sound signals were acquired from four conventional auscultation sites (aortic, pulmonic, tricuspid, and mitral regions). The recorded signals were processed using band-pass filtering, envelope extraction, and time–frequency analysis to visualize waveform morphology and frequency content. The signals obtained exhibited temporal and spectral features consistent with reported phonocardiography characteristics, including identifiable S1 and S2 components. These results demonstrate the feasibility of using chitosan-based diaphragm materials for heart sound acquisition in a digital stethoscope configuration, providing a low-complexity platform for further development of biopolymer-based acoustic sensing devices.