Wastewater treatment plants (WWTPs) form an industry whose main goal is to reduce water’s pollutant products, which are harmful to the environment at high concentrations. In addition, regulations are applied by administrations to limit pollutant concentrations in effluent. In this context, control strategies have been adopted by WWTPs to avoid violating these limits; however, some violations still occur. For that reason, this work proposes the deployment of an artificial neural network (ANN)-based soft sensor in which a Long-Short Term Memory (LSTM) network is used to generate predictions of nitrogen-derived components, specifically ammonium ( $S_{NH}$ ) and total nitrogen ( $S_{Ntot}$ ). $S_{Ntot}$ is a limiting nutrient and can therefore cause eutrophication, while nitrogen in the $S_{NH}$ form is toxic to aquatic life. These parameters are used by control strategies to allow actions to be taken in advance and only when violations are predicted. Since predictions complement control strategies, the evaluation of the ANN-based soft sensor was carried out using the Benchmark Simulation Model N.2. (BSM2) and three different control strategies (from low to high control complexity). Results show that our proposed method is able to predict nitrogen-derived products with good accuracy: the probability of detecting violations of BSM2’s limits is 86–94%. Moreover, the prediction accuracy can be improved by calibrating the soft sensor; for example, perfect prediction of all future violations can be achieved at the expense of increasing the false positive rate.

Wastewater Treatment Plants (WWTPs) are facilities devoted to managing and reducing the pollutant concentrations present in the urban residual waters. Some of them consist in nitrogen and phosphorus derived products which are harmful for the environment. Consequently, certain constraints are applied to pollutant concentrations in order to make sure that treated waters comply with the established regulations. In that sense, efforts have been applied to the development of control strategies that help in the pollutant reduction tasks. Furthermore, the appearance of Artificial Neural Networks (ANNs) has encouraged the adoption of predictive control strategies. In such a fashion, this work is mainly focused on the adoption and development of them to actuate over the pollutant concentrations only when predictions of effluents determine that violations will be produced. In that manner, the overall WWTP’s operational costs can be reduced. Predictions are generated by means of an ANN-based Soft-Sensor which adopts Long-Short Term Memory cells to predict effluent pollutant levels. These are the ammonium (SNH,e) and the total nitrogen (SNtot,e) which are predicted considering influent parameters such as the ammonium concentration at the entrance of the WWTP reactor tanks (SNH,po), the reactors’ input flow rate (Qpo), the WWTP recirculation rate (Qa) and the environmental temperature (Tas). Moreover, this work presents a new multi-objective control scenario which consists in a unique control structure performing the reduction of SNH,e and SNtot,e concentrations simultaneously. Performance of this new control approach is contrasted with other strategies to determine the improvement provided by the ANN-based Soft-Sensor as well as by the fact of being controlling two pollutants at the same time. Results show that some brief and small violations are still produced. Nevertheless, an improvement in the WWTPs performance w.r.t. the most common control strategies around 96.58% and 98.31% is achieved for SNH,e and SNtot,e, respectively.

The evolution of industry towards the Industry 4.0 paradigm has become a reality where different data-driven methods are adopted to support industrial processes. One of them corresponds to Artificial Neural Networks (ANNs), which are able to model highly complex and non-linear processes. This motivates their adoption as part of new data-driven based control strategies. The ANN-based Internal Model Controller (ANN-based IMC) is an example which takes advantage of the ANNs characteristics by modelling the direct and inverse relationships of the process under control with them. This approach has been implemented in Wastewater Treatment Plants (WWTP), where results show a significant improvement on control performance metrics with respect to (w.r.t.) the WWTP default control strategy. However, this structure is very sensible to non-desired effects in the measurements—when a real scenario showing noise-corrupted data is considered, the control performance drops. To solve this, a new ANN-based IMC approach is designed with a two-fold objective, improve the control performance and denoise the noise-corrupted measurements to reduce the performance degradation. Results show that the proposed structure improves the control metrics, (the Integrated Absolute Error (IAE) and the Integrated Squared Error (ISE)), around a 21.25% and a 54.64%, respectively.

In the last decade, industrial environments have been experiencing a change in their control processes. It is more frequent that control strategies adopt Artificial Neural Networks (ANNs) to support control operations, or even as the main control structure. Thus, control structures can be directly obtained from input and output measurements without requiring a huge knowledge of the processes under control. However, ANNs have to be designed, implemented, and trained, which can become complex and time-demanding processes. This can be alleviated by means of Transfer Learning (TL) methodologies, where the knowledge obtained from a unique ANN is transferred to the remaining nets reducing the ANN design time. From the control viewpoint, the first ANN can be easily obtained and then transferred to the remaining control loops. In this manuscript, the application of TL methodologies to design and implement the control loops of a Wastewater Treatment Plant (WWTP) is analysed. Results show that the adoption of this TL-based methodology allows the development of new control loops without requiring a huge knowledge of the processes under control. Besides, a wide improvement in terms of the control performance with respect to conventional control structures is also obtained. For instance, results have shown that less oscillations in the tracking of desired set-points are produced by achieving improvements in the Integrated Absolute Error and Integrated Square Error which go from 40.17% to 94.29% and from 34.27% to 99.71%, respectively.