This paper deals with the optimal design of a new synchronous motor particularly suitable for electric vehicles. The unique advantage of this motor is its possibility to realize field weakening at high speeds, which is the most important demand for such drives. The main design goal is to identify the dimensions of certain crucial regions of the machine in order to avoid saturation of the iron and to minimize the mass to volume ratio, while simultaneously maximizing the torque. The originality of the contribution is manifold: formulating the design problem in multiobjective terms, solving it by means of evolutionary computing, solving the associated direct problem based on a three-dimensional finite element analysis (3-D-FEA) field model, considering a reduced set of design variables by means of response surface method, referring to a real-life problem.

The correct strategy of heat management in electric machines is extremely important due to their operating costs and length of operation. In this paper, the thermal management element strategies of the induction motors are developed to assure better endurance and boost efficiency. Additionally, an extensive review of the literature was carried out in terms of cooling methods for electrical machines. As the main result, the thermal analysis of an air-cooled and large-capacity induction motor is given, considering well-known heat distribution problems. Moreover, this study also presents an integrated approach with two or more cooling strategies to be the need of the hour. A model of a 100-kW air-cooled induction motor and an improved thermal management model of the same motor were both numerically investigated, using a combination of air cooling and integrated water cooling systems to achieve a significant improvement in motor efficiency. The integrated system comprising air- and water-cooled systems are investigated using SolidWorks 2017 and ANSYS Fluent version 2021. Three different flow rates of water 5 LPM, 10 LPM and 15 LPM are analyzed and compared with a conventional air-cooled induction motor, which was validated with the available published resources. Performed analyses indicate that for different flow rates of 5 LPM, 10 LPM and 15 LPM respectively, we have obtained a reduction of temperature accordingly of 2.94%, 4.79% and 7.69%. Hence, the results indicated that an integrated induction motor is efficient in bringing down the temperature compared to air cooled induction motor.

The paper presents an unconventional approach to control the hybrid excited synchronous machine (HESM), which can be used for drives of pure electric vehicles. The hybrid excitation of the additional control coil placed on the rotor of the machine has been realized by the wireless energy transfer system connected with the rotor shaft. Experimental results of back-EMF characteristics obtained on a prototype of HESM were compared with 3-dimentional finite elements analysis (3D-FEA) predictions. This design, despite some additional complications in the power supply system of the machine, simplifies the mechanical construction and reduces the control coil’s losses compared to the construction with the coil placed on the stator.

The paper presents selected simulation and experimental results of a hybrid ECPMS-machine (Electric Controlled Permanent Magnet Synchronous Machine). This permanent magnets (PMs) excited machine offers an extended magnetic field control capability which makes it suitable for battery electric vehicle (BEV) drives. Rotor, stator and the additional direct current control coil of the machine are analyzed in detail. The control system and strategy, the diagram of power supply system and an equivalent circuit model of the ECPMS-machine are presented. Influence of the additional excitation on the performance parameters of the machine, such as: torque, efficiency, speed limits and back-EMF have also been discussed

In this paper, an U-shape flux barrier rotor concept for a hybrid excited synchronous machine with flux magnetic bridges fixed on the rotor is presented. Using 3D finite element analysis, the influence of axial flux bridges on the field-weakening and -strengthening characteristics, electromagnetic torque, no-load magnetic flux linkage, rotor iron losses and back electromotive force is shown. Three different rotor designs are analyzed. Furthermore, the field control characteristics depending on additional DC control coil currents are shown.

The paper deals with the overview of different designs of hybrid excited electrical machines, i.e., those with conventional permanent magnets excitation and additional DC-powered electromagnetic systems in the excitation circuit. The paper presents the most common topologies for this type of machines found in the literature—they were divided according to their electrical, mechanical and thermal properties. Against this background, the designs of hybrid excited machines that were the subject of scientific research of the authors are presented.