This paper presents the process of automated designing and parametric modeling of excavator buckets using the CAD system. A methodology has been developed that covers all stages of design, from the creation of 3D models of the parts, sub-assemblies, and assemblies to the generation of design documentation, using template files. The presented approach allows the creation of parametric models with multiple configurations, which cover different variants of the products according to their technical characteristics and purpose. This paper describes in detail the technological process, including the manufacture of parts and the assembling of sub-assemblies, in accordance with modern production requirements. Bucket classification according to excavator operating weight is included. Parametric modeling of the main components, such as the base and upper part of the bucket, is also described. In addition, an algorithm for automation of design documentation has been developed that integrates PDM systems for engineering data management. Using the presented methodology leads to a reduction in the volume of created documentation and optimizes the design process, providing the opportunity for rapid adaptation to various client requirements. Data management within a PDM system ensures centralized storage, actuality, and accessibility of information, which contribute to more efficient production and management of product data.

Accurate profiling of thread-milling cutters is one of the main prerequisites of high-precision internal thread production. Despite the accuracy of analytical methods, their complexity in most instances makes practical application an issue. The current research addresses a graphical profiling method, the Tangent Circles Method, introduced by the authors for the facilitation of thread-milling tool geometric design. Several thread-milling cutters were designed employing this method, and their working surface profiles were compared with those obtained analytically. The comparison showed a good match, with profile deviations within acceptable manufacturing limits. CAD-based simulations also demonstrated that rake angle and relief height parameters significantly influence the resulting tool geometry. The results validate the Tangent Circles Method as a mathematically sound and industrially viable tool-profiling method for industry use. Its easy application and precision make it a reliable choice over analytical methods in internal thread-milling cutters’ industrial design.