This paper explores applications of additive manufacturing (AM) for producing structural components in the yacht industry. Several case studies illustrate how AM is applied to create lightweight composite panels and complex geometries that are challenging to produce with traditional methods. Experimental and simulation studies demonstrate the mechanical performance of AM-produced parts. The key benefits demonstrated include design flexibility and zero-tool manufacturing. The potential roles of AM in addressing industry challenges, such as customisation possibilities and more sustainable production methods, are discussed. The case studies indicate the technical feasibility of 3D printing for functional yacht applications across various scales. Overall, AM shows promise in revolutionising design and manufacturing approaches by enabling optimised structures and on-demand production without traditional manufacturing constraints. This research study highlights the technology’s role in evolving yacht design and production practices.