This work demonstrates the advantages of using laser powder bed fusion for producing a rudder bulb of a moth class sailing racing boat via laser powder bed fusion (LPBF). The component was designed to reduce weight using an AlSi7Mg0.6 alloy and incorporated a biomimetic surface texture for drag reduction. For the topological optimization, the component was loaded structurally due to foil wing’s lift action as well as from the environment due to hydrodynamic resistance. The aim was to minimize core mass while preserving stiffness and the second to benefit from drag reduction capability in terms of passive surface behavior. The external surface texture is inspired by scales of the European sea bass. Both these features were embedded to the component and produced by LPBF in a single run, with the required resolution. Drag reduction was estimated in the order of 1% for free stream velocity of 2.5 m s⁻¹. The production of the final part resulted in limited geometrical error with respect to scales 3D model, with the desired mechanical properties. A reduction in weight of approximately 58% with respect to original full solid model from 452 to 190 g was achieved thanks to core topology optimization. Sandblasting was adopted as finishing technique since it was able to improve surface quality while preserving fish scale geometries. The feasibility of producing the biomimetic surfaces and the weight reduction were validated with the produced full-sized component.

To tackle the significant increase in traffic congestion and pollution in urban areas, waterborne transport systems can offer a more efficient and environmentally friendly alternative, decreasing traffic congestion on roads, noise, and pollution emissions, with reduced infrastructure requirements. Developing a sustainable waterborne passenger system requires a multidisciplinary approach and a systemic view, which involves various stakeholders and knowledge. Digital transition can encourage a better management of resources and enables systems integration promoting circular economy and ecosystem models, which create interrelations among systems. The aim of this study is to identify circular practices adopted in the waterborne passenger mobility (WPM) ecosystem driven by digital technologies. A holistic perspective which considers all the system of actors and their mutual interactions has been adopted. Five case studies have been selected in Northern Europe and analyzed by applying the Smart Circular WPM Ecosystem framework, previously developed by the authors. The analysis identifies a list of Smart Circular practices resulting from the application of digital technologies during specific lifecycle stages, involving certain actors’ categories, and enabling circular principles. The case studies analysis also highlighted unexplored or under-considered fields of action which can be the base for further research.

In addition to fulfilling their primary function, the so-called “status-symbol” objects also vehicles of deeper meaning. Among them, yacht have been often seen as a tool to convey messages of different content throughout the years. The aim of this study is twofold: to show the evolution of yacht design meaning during the last decades, and to outline the future one, according to the redefinition of the concept of luxury goods, category of which yacht belong. The study results confirm that the yachting sector is starting to adopt new perspectives toward sustainability and that, to succeeded in this, the multidisciplinary of design is an essential aid, if not the only possible way to tackle the challenge to convey new messages.

This paper explores applications of additive manufacturing (AM) for producing structural components in the yacht industry. Several case studies illustrate how AM is applied to create lightweight composite panels and complex geometries that are challenging to produce with traditional methods. Experimental and simulation studies demonstrate the mechanical performance of AM-produced parts. The key benefits demonstrated include design flexibility and zero-tool manufacturing. The potential roles of AM in addressing industry challenges, such as customisation possibilities and more sustainable production methods, are discussed. The case studies indicate the technical feasibility of 3D printing for functional yacht applications across various scales. Overall, AM shows promise in revolutionising design and manufacturing approaches by enabling optimised structures and on-demand production without traditional manufacturing constraints. This research study highlights the technology’s role in evolving yacht design and production practices.