Gearboxes are widely used in industrial processes as mechanical power transmission systems. Then, gearbox failures can affect other parts of the system and produce economic loss. The early detection of the possible failure modes and their severity assessment in such devices is an important field of research. Data-driven approaches usually require an exhaustive development of pipelines including models’ parameter optimization and feature selection. This paper takes advantage of the recent Auto Machine Learning (AutoML) tools to propose proper feature and model selection for three failure modes under different severity levels: broken tooth, pitting and crack. The performance of 64 statistical condition indicators (SCI) extracted from vibration signals under the three failure modes were analyzed by two AutoML systems, namely the H2O Driverless AI platform and TPOT, both of which include feature engineering and feature selection mechanisms. In both cases, the systems converged to different types of decision tree methods, with ensembles of XGBoost models preferred by H2O while TPOT generated different types of stacked models. The models produced by both systems achieved very high, and practically equivalent, performances on all problems. Both AutoML systems converged to pipelines that focus on very similar subsets of features across all problems, indicating that several problems in this domain can be solved by a rather small set of 10 common features, with accuracy up to 90%. This latter result is important in the research of useful feature selection for gearbox fault diagnosis.

Automating industrial processes, particularly quality inspection, is a key objective in manufacturing. While welding tasks are frequently automated, inspection processes remain largely manual. Advances in computer vision and AI, especially ViTs, now enable more effective defect detection and classification, offering opportunities to automate these workflows. This study evaluates ViTs for identifying defects in aluminum welding using the Aluminum 5083 TIG dataset. The analysis spans binary classification (detecting defects) and multiclass categorization (Good Weld, Burn Through, Contamination, Lack of Fusion, Misalignment, and Lack of Penetration). ViTs achieved 98% to 99% accuracy across both tasks, significantly outperforming prior models such as dense and CNNs, which struggled to surpass 80% accuracy in binary and 70% in multiclass tasks. These results, achieved with datasets of 2400 to 8000 images, highlight ViTs’ efficiency even with limited data. The findings underline the potential of ViTs to enhance manufacturing inspection processes by enabling faster, more reliable, and cost-effective automated solutions, reducing reliance on manual inspection methods.