Plastic production has been increasing at enormous rates. Particularly, the socioenvironmental problems resulting from the linear economy model have been widely discussed, especially regarding plastic pieces intended for single use and disposed improperly in the environment. Nonetheless, greenhouse gas emissions caused by inappropriate disposal or recycling and by the many production stages have not been discussed thoroughly. Regarding the manufacturing processes, carbon dioxide is produced mainly through heating of process streams and intrinsic chemical transformations, explaining why first-generation petrochemical industries are among the top five most greenhouse gas (GHG)-polluting businesses. Consequently, the plastics market must pursue full integration with the circular economy approach, promoting the simultaneous recycling of plastic wastes and sequestration and reuse of CO2 through carbon capture and utilization (CCU) strategies, which can be employed for the manufacture of olefins (among other process streams) and reduction of fossil-fuel demands and environmental impacts. Considering the previous remarks, the present manuscript’s purpose is to provide a review regarding CO2 emissions, capture, and utilization in the plastics industry. A detailed bibliometric review of both the scientific and the patent literature available is presented, including the description of key players and critical discussions and suggestions about the main technologies. As shown throughout the text, the number of documents has grown steadily, illustrating the increasing importance of CCU strategies in the field of plastics manufacture.
15 March 2022 in ACS Sustainable Chemistry & Engineering
Bibliometric studies allow to collect, organize and process information that can be used to guide the development of research and innovation and to provide basis for decision-making. Paraffin/olefin separations constitute an important industrial issue because cryogenic separation methods are frequently needed in industrial sites and are very expensive. As a consequence, the use of membrane separation processes has been extensively encouraged and has become an attractive alternative for commercial separation processes, as this may lead to reduction of production costs, equipment size, energy consumption and waste generation. For these reasons, a bibliometric survey of paraffin/olefin membrane separation processes is carried out in the present study in order to evaluate the maturity of the technology for this specific application. Although different studies have proposed the use of distinct alternatives for olefin/paraffin separations, the present work makes clear that consensus has yet to be reached among researchers and technicians regarding the specific membranes and operation conditions that will make these processes scalable for large-scale commercial applications.
7 September 2022 in Macromolecular Reaction Engineering
The growing global concern over plastic waste accumulation has brought this issue to the forefront of environmental discussions. The increasing demand for plastic materials has led to the widespread production of plastic resins. However, the low cost of plastics, combined with high supply and consumption rates, has resulted in a troubling surge in post-consumer plastic waste. At the same time, the essential role plastics play in ensuring quality, convenience, and modern living has made them indispensable. In this context, the concept of circularity introduces a transformative shift in consumption habits, product design, and the management of raw materials and waste. A central strategy for promoting circularity in the plastics economy is the development of chemical recycling technologies. These processes aim to convert plastic waste into higher-value materials for the chemical industry, often generating liquid and gaseous products that can serve as feedstocks—ideally leading to the recovery of the original monomers. As polyolefins are the most widely used plastics worldwide, efficient recovery of their corresponding monomers is crucial to advancing circular strategies. This review explores current methods for the chemical depolymerization of polyolefins and critically analyzes efforts focused on the direct recovery of olefinic monomers.
Chemical recycling of polyolefins is essential to mitigate plastic waste accumulation and promote circular economy strategies. Among the various chemical recycling pathways, catalytic pyrolysis, tandem catalyst systems, ethenolysis, hydrocracking, and hydrogenolysis have emerged as promising approaches for converting polyolefin waste into valuable hydrocarbons, including gaseous, liquid, and solid products. This review provides a comprehensive survey of recent research on these methodologies, with a particular focus on the production of light gaseous hydrocarbons (C2–C4), bypassing the intermediate pyrolysis oil stage, potentially reducing contamination issues and simplifying downstream processing. In contrast to conventional reviews focused primarily on liquid products, the present work emphasizes strategies for enhancing the selective production of light gaseous hydrocarbons due to their potential application in circular monomer manufacturing. Aspects such as catalyst selection, reaction conditions, and product distribution are analyzed. Additionally, the current Technology Readiness Level (TRL) of the studied processes and their relative advantages, limitations, and perspectives for industrial applications are discussed. The analysis highlights catalytic pyrolysis with zeolites as the most mature and scalable technological alternative for manufacture of light compounds directly from polyolefin waste, while tandem catalyst systems and ethenolysis constitute promising but still emerging alternatives for targeted gas production.