Series elastic actuators (SEAs) can provide low output impedance, bandwidth close to the human movement and direct measurement of torque through the spring deflection. These advantages enable the application of SEAs in human active orthosis and exoskeletons. However, conventional technologies to measure the spring deflection are bulky, inhibit natural pattern of movement or are sensitive to misalignments. This paper presents the application of polymer optical fiber (POF) as a sensor to measure the spring deflection to overcome some of the issues of conventional technologies, since it is compact, lightweight and have electromagnetic immunity. Furthermore, the spring is employed to validate a torque sensor based on POF stress-optic effects. Results show high linearity of both sensors and mean squared errors below the encoder resolution employed as reference on dynamic measurements.

Conventional technologies to monitor torque feedback and angle in exoskeleton actuators are bulky and sensitive to misalignments, and do not allow for multiplexed operation. Fiber Bragg grating (FBG)-based sensors are a robust sensing approach that are desirable for multi-parametric monitoring. Temperature, strain, torque, and angle are widely studied in human–robot interaction. In order to acquire the torque and angle of deflection in the torsional spring of a series elastic actuator, an experimental setup with the spring and an array of three FBGs is submitted to repeated torques and angles. This paper presents the characterization and validation of the FBG-based sensor for measuring by torque and angle variations. Temperature cross-sensitivity is derived by the use of a non-strain FBG. The developed sensor presented high linearity and small error for torque and angle measurements.