Ionic electroactive polymer (IEAP) actuators that are driven by electrical stimuli have been widely investigated for use in practical applications. However, conventional electrodes in IEAP actuators have a serious drawback of poor durability under long-term actuation in open air, mainly because of leakage of the inner electrolyte and hydrated cations through surface cracks on the metallic electrodes. To overcome this problem, a top priority is developing new high-performance ionic polymer actuators with graphene electrodes that have superior mechanical, electrical conductivity, and electromechanical properties. However, the task is made difficultby issues such as the low electrical conductivity of graphene (G). The percolation network of silver nanowires (Ag-NWs) is believed to enhance the conductivity of graphene, while poly(3,4-ethylenedioxythiophene):polystyrene sulfonate (PEDOT:PSS), which exhibits excellent stability under ambient conditions, is expected to improve the actuation performance of IEAP actuators. In this study, we developed a very fast, stable, and durable IEAP actuator by employing electrodes made of a nanocomposite comprising PEDOT:PSS and graphene–Ag-NWs (P/(G–Ag)). The cost-effective P/(G–Ag) electrodes with high electrical conductivity displayed a smooth surface resulting from the PEDOT:PSS coating, which prevented oxidation of the surface upon exposure to air, and showedstrong bonding between the ionic polymer and the electrode surface. More interestingly, the proposed IEAP actuator based on the P/G–Ag electrode can be used in active biomedical devices, biomimetic robots, wearable electronics, and flexible soft electronics.

Ionic electroactive polymer (IEAP) actuators have received interest because of their advantageous properties, including their large displacement, high energy density, light weight, and low power consumption under a low electric field. However, they have a low blocking force under driving, and it is difficult to control the thickness of the ionic polymer membrane. In this study, an IEAP actuator is fabricated using a Nafion membrane with added multiwalled carbon nanotubes to increase the blocking force. A heat press two-step process is also developed to produce a constant and uniform membrane. The fabricated Nafion membrane with 0.2 wt% multiwalled carbon nanotubes has the largest displacement and highest blocking force. As a result, the developed heat press two-step method can be used in various polymer-casting fields, and the fabricated carbon nanotube-based IEAP actuators can serve as useful references in fields such as flexible robotics and artificial muscles.

Ionic electroactive polymers (IEAPs) have received considerable attention for their flexibility, lightweight composition, large displacement, and low-voltage activation. Recently, many metal–nonmetal composite electrodes have been actively studied. Specifically, graphene oxide–silver nanowire (GO–Ag NW) composite electrodes offer advantages among IEAPs with metal–nonmetal composite electrodes. However, GO–Ag NW composite electrodes still show a decrease in displacement owing to low stability and durability during driving. Therefore, the durability and stability of the IEAPs with metal–nonmetal composite electrodes must be improved. One way to improve the device durability is coating the electrode surface with a protective layer. This layer must have enough flexibility and suitable electrical properties such that it does not hinder the IEAPs’ driving. Herein, a poly(3,4-ethylenedioxythiophene)–poly(styrenesulfonate) (PEDOT:PSS) protective layer and 4-(1,1,3,3-tetramethylbutyl)phenyl-polyethylene glycol (Triton X-100) are applied to improve driving performance. Triton X-100 is a nonionic surfactant that transforms the PEDOT:PSS capsule into a nanofibril structure. In this study, a mixed Triton X-100/PEDOT:PSS protective layer at an optimum weight ratio was coated onto the GO–Ag NW composite-electrode-based IEAPs under various conditions. The IEAP actuators based on GO–Ag NW composite electrodes with a protective layer of PEDOT:PSS treated with Triton X-100 showed the best stability and durability.

To improve the energy efficiency and driving performance of ionic electroactive polymer actuators, we propose inserting insulating layers of 170 nm hexagonal boron nitride (h-BN) particles between the ionic polymer membrane and electrodes. In experiments, actuators exhibited better capacitance (4.020 × 10⁻¹ F), displacement (6.01 mm), and curvature (35.59 m⁻¹) with such layers than without them. The excellent insulating properties and uniform morphology of the layers reduced the interfacial resistance, and the ion conductivity (0.071 S m⁻¹) within the ionic polymer improved significantly. Durability was enhanced because the h-BN layer is chemically and thermally stable and efficiently blocks heat diffusion and ion hydrate evaporation during operation. The results demonstrate a close relationship between the capacitance and driving performance of actuators. A gripper prepared from the proposed ionic electroactive polymer actuator can stably hold an object even under strong external vibration and fast or slow movement.

Additive interface materials for improved ionic polymer metal composite (IPMC) actuator performance are being investigated. In this study, three-dimensional carbon nanostructure/copper nanowire (3DC Cu-NW) with a novel structure was synthesized via low-pressure chemical vapor deposition. An IPMC actuator with a 3DC Cu-NW interface layer was fabricated, which exhibited improved actuation performance, long-term stability, and electrochemical properties. The proposed 3DC consists of carbon nanotubes (CNTs) and graphene, grown using an Fe catalyst and CH₄ gas, respectively. We optimized the growth conditions (Fe catalyst: 12.5 mg/L, CH₄: 20 sccm) to achieve a 3DC with an appropriate thickness and a large specific surface area. The 3DC Cu-NW benefited from a Cu oxidation prevention property and a large specific surface area. The electrochemical properties and actuation performance of the IPMC actuator improved with an increased 3DC Cu-NW concentration. An IPMC actuator with a 0.6 wt% 3DC Cu-NW interface layer exhibited 1.3- and 5.6-fold electrochemical property and actuation performance improvement, respectively, over an IPMC actuator with no 3DC Cu-NW interface layer. These results show that the proposed 3DC Cu-NW has potential as an IPMC actuator interface material, and that 3DC Cu-NW synthesis and application technology can be applied to future research on sensor, actuator, and flexible devices.