We report on a detailed structural versus electrochemical property investigation of the corncob-derived non-graphitizable carbons prepared at different carbonization temperatures using a combination of structural characterization methodology unique to this field. Non-graphitizable carbons are currently the most viable option for the negative electrode in sodium-ion batteries. However, many challenges arise from the strong dependence of the precursor's choice and carbonization parameters on the evolution of the carbon matrix and its resulting electrochemistry. We followed structure development upon the increase in carbonization temperature with thorough structural characterization and electrochemical testing. With the increase of carbonization temperature from 900 to 1600 °C, our prepared materials exhibited a trend toward increasing structural order, an increase in the specific surface area of micropores, the development of ultramicroporosity, and an increase in conductivity. This was clearly demonstrated by a synergy of small- and wide-angle X-ray scattering, scanning transmission electron microscopy, and electron-energy loss spectroscopy techniques. Three-electrode full cell measurements confirmed incomplete desodiation of Na+ ions from the non-graphitizable carbons in the first cycle due to the formation of a solid-electrolyte interface and Na trapping in the pores, followed by a stable second cycle. The study of cycling stability over 100 cycles in a half-cell configuration confirmed the observed high irreversible capacity in the first cycle, which stabilized to a slow decrease afterward, with the Coulombic efficiency reaching 99% after 30 cycles and then stabilizing between 99.3 and 99.5%. Subsequently, a strong correlation between the determined structural properties and the electrochemical behavior was established.
A fast and facile pulse combustion (PC) method that allows for the continuous production of multigram quantities of high-metal-loaded and highly uniform supported metallic nanoparticles (SMNPs) is presented. Namely, various metal on carbon (M/C) composites have been prepared by using only three feedstock components: water, metal–salt, and the supporting material. The present approach can be elegantly utilized also for numerous other applications in electrocatalysis, heterogeneous catalysis, and sensors. In this study, the PC-prepared M/C composites were used as metal precursors for the Pt NPs deposition using double passivation with the galvanic displacement method (DP method). Lastly, by using thin-film rotating disc electrode (TF-RDE) and gas-diffusion electrode (GDE) methodologies, we show that the synergistic effects of combining PC technology with the DP method enable production of superior intermetallic Pt–M electrocatalysts with an improved oxygen reduction reaction (ORR) performance when compared to a commercial Pt–Co electrocatalyst for proton exchange membrane fuel cells (PEMFCs) application.
Studies of the production of fiber-forming polyamide 6 (PA6)/graphene composite material and melt-spun textile fibers are scarce, but research to date reveals that achieving the high dispersion state of graphene is the main challenge to nanocomposite production. Considering the significant progress made in the industrial mass production of graphene nanoplatelets (GnPs), this study explored the feasibility of production of PA6/GnPs composite fibers using the commercially available few-layer GnPs. To this aim, the GnPs were pre-dispersed in molten ε-caprolactam at concentrations equal to 1 and 2 wt %, and incorporated into the PA6 matrix by the in situ water-catalyzed ring-opening polymerization of ε-caprolactam, which was followed by melt spinning. The results showed that the incorporated GnPs did not markedly influence the melting temperature of PA6 but affected the crystallization temperature, fiber bulk structure, crystallinity, and mechanical properties. Furthermore, GnPs increased the PA6 complex viscosity, which resulted in the need to adjust the parameters of melt spinning to enable continuous filament production. Although the incorporation of GnPs did not provide a reinforcing effect of PA6 fibers and reduced fiber tensile properties, the thermal stability of the PA6 fiber increased. The increased melt viscosity and graphene anti-dripping properties postponed melt dripping in the vertical flame spread test, which consequently prolonged burning within the samples.
A bio-epoxy surface adhesive for adherence of the metal component species to glass substrate with desirable adhesion strength, converted controlled removal upon request, and bio-based resource inclusion was developed. For the development of resin, three different lignin-based aromatic monophenols, guaiacol, cresol, and vanillin, were used in the chemical epoxidation reaction with epichlorohydrin. The forming transformation process was studied by viscoelasticity, in situ FTIR monitoring, and Raman. Unlike other hydroxyl phenyls, guaiacol showed successful epoxide production, and stability at room temperature. Optimization of epoxide synthesis was conducted by varying NaOH concentration or reaction time. The obtained product was characterized by nuclear magnetic resonance and viscosity measurements. For the production of adhesive, environmentally problematic bisphenol A (BPA) epoxy was partially substituted with the environmentally acceptable, optimized guaiacol-based epoxy at 20, 50, and 80 wt.%. Mechanics, rheological properties, and the possibility of adhered phase de-application were assessed on the bio-substitutes and compared to commercially available polyepoxides or polyurethanes. Considering our aim, the sample composed of 80 wt.% bio-based epoxy/20 wt.% BPA thermoset was demonstrated to be the most suitable among those analyzed, as it was characterized by low BPA, desired boundary area and recoverability using a 10 wt.% acetic acid solution under ultrasound.