High-performance composites based on basalt fibers are becoming increasingly available. However, in comparison to traditional composites containing glass or carbon fibers, their mechanical properties are currently less well known. In particular, this is the case for laminates consisting of unidirectional plies of continuous basalt fibers in an epoxy polymer matrix. Here, we report a full quasi-static characterization of the properties of such a material. To this end, we investigate tension, compression, and shear specimens, cut from quality autoclave-cured basalt composites. Our findings indicate that, in terms of strength and stiffness, unidirectional basalt fiber composites are comparable to, or better than epoxy composites made from E-glass fibers. At the same time, basalt fiber composites combine low manufacturing costs with good recycling properties and are therefore well suited to a number of engineering applications.

This work analyses damage formation within the bulk of basalt fiber-reinforced polymers (BFRP) by means of open-source Digital Volume Correlation (DVC). Volumetric image data were obtained from conventional in-situ X-Ray computed micro-tomography (µCT) of samples loaded in tension. The open-source image registration toolkit Elastix was employed to obtain full 3D displacement fields from the image data. We assessed the accuracy of the DVC results using the method of manufactured solution and showed that the approach followed here can detect deformation with a magnitude in the order of a fiber diameter which in the present case is 17 µm. The beneficial influence of regularization on DVC results is presented on the manufactured solution as well as on real in-situ tensile testing CT data of a BFRP sample. Results of the correlation showed that conventional µCT equipment in combination with DVC can be used to detect defects which could previously only be visualized using synchrotron facilities or destructive methods.

The utilisation of high-resolution in situ computed tomography (CT) in the (sub-)μm range is typically only viable in synchrotron facilities, as the deployment of a conventional loading stage in laboratory CTs with a cone beam source does not facilitate a corresponding geometric magnification. This publication presents a CT system with a novel in situ concept that allows spatial resolutions down to 0.5 μm, enabling the analysis of weakly absorbing materials capable of applying loads of up to 5 kN in both the compression and tension directions to the sample during the measurement. The necessity for a highly precise mechanical design to ensure successful measurements at magnifications approaching the theoretical limit makes the system’s development particularly demanding. The components employed are presented, along with the requisite considerations and methodologies. It can be demonstrated that the intended specifications with regard to precision and quality are met. The experimental results of a fibre-reinforced polymer demonstrate the system’s ability to detect matrix damage features below a single fibre diameter, thereby highlighting its potential for applications in materials science where traditional laboratory CTs are insufficient and synchrotron access is limited.

High-resolution in-situ CT measurements in the (sub-) $ \upmu $ m range are typically only feasible in synchrotron facilities, as the use of a conventional loading stage in laboratory CTs with a cone beam source does not permit a corresponding geometric magnification. This publication presents a CT system with a novel concept that allows spatial resolutions down to 0.5 $ \upmu $ m on the one hand, and on the other hand is able to apply loads up to 5 kN in compression and tension direction to the sample during the measurement. This leads to a challenging design of the system with regard to the required precision of the mechanical setup, if measurements close to the theoretically possible magnification can be carried out successfully. The components utilized are presented, along with the requisite considerations and methodologies. It can be demonstrated that the intended specifications with regard to precision and quality are met. Finally, a complex measurement problem in materials science is presented as an illustrative example that demonstrates the potential of the system described.