Bearing current problems frequently appear in wind turbine systems, which cause wind turbines the break down and result in very large losses. This paper investigates and compares bearing current problems in three kinds of wind turbine generators, namely doubly-fed induction generator (DFIG), direct-drive permanent magnet synchronous generator (PMSG), and semi-direct-drive PMSG turbines. Common mode voltage (CMV) of converters is introduced firstly. Then stray capacitances of three kinds of generators are calculated and compared through the finite element method. The bearing current equivalent circuits are proposed and simulations of the bearing current are carried out. It is verified that the bearing currents of DFIGs are more serious than the two kinds of PMSG, while common mode current (CMC) of the direct-drive PMSG is much greater than the other two types of wind turbine generators.
The transient thermal performance of rolling bearings affects the mechanical performance and system safety of traction motors. Most of the traditional empirical formulas used in temperature analysis have been simplified and cannot be completely applied to the calculation of heat generation and convection heat transfer coefficients. Based on the comparative analysis of finite element transient temperature and experimental data, this paper proposes a correction method of mathematical model and derives an accurate calculation formula for the heat generation and lubricant convection heat transfer coefficient of ball bearings applicable for the non-driving end in the traction motor of a high-speed EMU (Electric Multiple Unit). The accuracy of the results has been verified by durability experiment data. In addition, with changes in speed, radial load and other factors taken into account, we have analyzed the influence of these time-varying factors on ball bearing temperature, as well as the temperature distribution law of each component in a grease-lubricated bearing, in a bid to lay a foundation for follow-up research on the heat transfer laws of traction motors and rolling bearings.
The fault diagnosis of rolling element bearing is of great significance to avoid serious accidents and huge economic losses. However, the characteristics of the nonlinear, non-stationary vibration signals make the fault feature extraction of signal become a challenging work. This paper proposes an improved variational mode decomposition (IVMD) algorithm for the fault feature extraction of rolling bearing, which has the advantages of extracting the optimal fault feature from the decomposed mode and overcoming the noise interference. The Shuffled Frog Leap Algorithm (SFLA) is employed in the optimal adaptive selection of mode number K and bandwidth control parameter α. A multi-objective evaluation function, which is based on the envelope entropy, kurtosis and correlation coefficients, is constructed to select the optimal mode component. The efficiency coefficient method (ECM) is utilized to transform the multi-objective optimization problem into a single-objective optimization problem. The envelope spectrum technique is used to analyze the signals reconstructed by the optimal mode components. The proposed IVMD method is evaluated by simulation and practical bearing vibration signals under different conditions. The results show that the proposed method can improve the decomposition accuracy of the signal and the adaptability of the influence parameters and realize the effective extraction of the bearing vibration signal.
With the wide application of pulse width modulation (PWM) technology in motor driving, the bearing current problem has become more and more severe. The most complicated problem in analyzing bearing currents is modeling the equivalent circuit of the bearing and determination of the equivalent parameters of the model. During the process of bearing current breakdown, the bearing undergoes a transition from the capacitor state to the resistor state. The previously used equivalent model, which only consists of a capacitor parallel with a constant resistor, cannot reveal the real breakdown process. In this paper, an improved equivalent bearing model is derived from the waveform analysis of the experiment. The variable breakdown resistance model of the bearing is put forward and the calculation method of the breakdown resistance is given. The circuit simulation results from the variable resistance bearing model were much closer to the results of the experiment than those from the constant resistance model.