The hysteresis behavior of a linear stroke magnetorheological damper is characterized for sinusoidal displacement excitation at 2.0 Hz (nominal). Four different modeling perspectives are discussed for purposes of system identification procedures, including: (1) equivalent viscous damping, (2) nonlinear Bingham plastic model, (3) nonlinear biviscous model, and (4) nonlinear hysteretic biviscous model. By progressively adding model parameters with which to better represent pre-yield damper behavior, the force vs. velocity hysteresis model is substantially improved. The three nonlinear models represent the force vs. displacement hysteresis behavior nearly equally well. Thus, any of the three nonlinear damper models could be used equally successfully if only a prediction of energy dissipation or damping were of interest. The nonlinear hysteretic biviscous model provides the best representation of force vs. velocity hysteresis of the four models examined here.

Broad-scale area change of a non-porous surface while maintaining resistance to aerodynamic loading was demonstrated through the development of a passive elastomeric matrix composite morphing skin. The combined system includes an elastomer-fiber-composite surface layer that is supported by a flexible honeycomb structure, each of which exhibit a near-zero in-plane Poisson’s ratio. A number of elastomers, composite arrangements, and substructure configurations were evaluated and characterization testing led to the selection of the most appropriate components for prototype development. The complete prototype morphing skin demonstrated 100% uniaxial extension accompanied by a 100% increase in surface area. Results from out-of-plane pressure loading showed that out-of-plane deflection of less than 0.1 in. (2.5 mm) can be maintained at various levels of area change under pressures of up to 200 psf (9.58 kPa). Applications to wing span morphing UAVs are also discussed.

Conventional magnetorheological (MR) fluids are suspensions of micron-sized particles in a hydraulic or silicone oil carrier fluid. Recently, research has been conducted on the advantages of using bidisperse fluids, which are mixtures of two different powder sizes in the MR suspension. The MR fluids investigated here use a mixture of conventional micron- sized particles and nanometer-sized particles. The settling rate of such bidisperse fluids using nanometer-sized particles is reduced because the nanoparticles fill pores created between the larger particles, thereby reducing fluid transport during creeping flow. This reduction in the settling rate comes at a cost of a reduction in the maximum yield stress that can be manifested by such an MR fluid at its saturation magnetization. There is a measurable and predictable variation in rheological properties as the weight percent (wt%) of the nanometer-sized particles is increased relative to the weight percent (wt%) of micron-sized particles, while maintaining a constant solids loading in the MR fluid samples. All bidisperse fluids tested in this study have a solids loading of 60 wt% of iron (Fe) particles. This study investigates the effect of increasing the wt% of 30 nm (nominal) Fe particles relative to 30 mm (nominal) Fe particles on rheological characteristics, such as yield stress and postyield viscosity. The goal of this study is to find an optimal composition of the bidisperse fluid that provides the best combination of high yield stress and low settling rate based on empirical measurements. The applicability of the Bingham-plastic rheological model to the measured flow curves of these MR fluids is also presented.