In this work, the influence of the technological parameters of the detonation method on the formation of metal oxide compounds on the basis of titanium was investigated. The aim of the work was to investigate the method of the effective control of the phase composition and microstructure of titanium-based coatings during detonation spraying. The main parameters that varied in detonation spraying were the volume of filling the detonation barrel with explosive mixture and the oxygen/fuel ratio. The mechanism of formation of the gradient structure of coatings based on metal oxide compounds depending on the technological parameters of detonation spraying was considered. The structural-phase states and tribological properties of detonation coatings were investigated by the following methods: X-ray phase analysis (XRD), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDX-mapping), profilometry, and the test for wear-resistance according to the “ball-disk” scheme. It is shown that the phase composition of coatings may significantly change relative to the initial titanium powder during the detonation spraying due to the interaction of particles of powders with components of the gas atmosphere. Varying the spraying parameters may control the chemical reaction and provide conditions for the synthesis of the desired phases in the coatings (titanium oxide TiO₂ and Ti₂O₃).

This work studies the influence of the composition of an acetylene–oxygen explosive O₂/C₂H₂ mixture on the structure and properties of hydroxyapatite coatings obtained by detonation spraying. The molar ratios of O₂/C₂H₂ were 2.61; 3.03 and 3.35; the explosive charge was between 73 and 77%. The results of X-ray phase analysis showed partial conversion of the hydroxyapatite (HA) phase to the tricalcium phosphate (α-TCP) phase and formation of the amorphous phase during detonation sputtering. The formation of a small amount of the α-TCP phase during detonation spraying of HA is obviously due to structural transformations occurring during the heating of the material by detonation products. In addition, very rapid cooling of molten particles leads to the formation of the amorphous phase. The study results of the microstructure of the cross sections of the formed coatings, conducted using scanning electron microscopy, indicate that an increase in the O₂/C₂H₂ ratio leads to increased porosity in the coatings. Additionally, an increase in the explosive charge by 77% results in the appearance of transverse cracks in the coating.

The paper presents the results of the study of tungsten surface structure modification under helium plasma irradiation. It is revealed that during irradiation of samples, surface modification in the form of relief development as a result of irradiation is observed. X‐ray phase analysis showed that no new phases of the W system were found after irradiation, only an increase in the intensity of diffraction lines was observed. There are significant differences in the microstructure of tungsten depending on the temperature of helium plasma irradiation in the above range. It is assumed that the cause of defects is the extremely low solubility of helium in tungsten. Metallographic analysis has shown that at irradiation of tungsten samples in time modes 1 and 1.5 hours, the degree of relief development is not high in comparison with the tungsten sample irradiated in the 0.5‐hour mode. The greatest increase in surface roughness of the sample irradiated for 1 hour was registered, which is associated with the formation of small cracks, bubbles, and pores in the surface layer. At the same time, in the samples irradiated for 1.5 hours, the surface of which is characterized by chaotically located protrusions and depressions of various shapes, the roughness parameter Ra was 0.0603 μm. It was found that at temperature regimes T = 1200°C and T = 1500°C, the microhardness of tungsten increases by 10% and 11%, respectively.

AlCoCrFeNi powders in equimolar ratios were synthesized by mechanochemical synthesis on a high-energy ball milling machine (HEBM). The elemental and phase composition of AlCoCrFeNi powders before and after mechanochemical synthesis were investigated by X-ray phase analysis and scanning electron microscopy with EDS analysis. A preliminary mathematical calculation of the physical parameter responsible for the phase stability of the solid solution valence electron concentration (VEC) showed that the fusion of this system should form the FCC phase. However, the result of XRD analysis showed that during the synthesis a solid solution with FCC and BCC phases was formed. The EDS mapping results of AlCoCrFeNi powders after HEBM showed a homogeneous distribution of elements without macro-segregation. The results presented in this work indicate the formation of a high-entropy alloy of AlCoCrFeNi system in a short time of mechanochemical synthesis. Continuous deformation, fracture and cold welding during mechanochemical synthesis leads to increased diffusion of elements and accounts for the formation of the HEA alloy.

High-entropy coatings based on CoCrFeNiMn obtained by thermal spraying have demonstrated the potential to improve the wear resistance of traditional materials used in extreme conditions. The aim of the work was to study the effect of the oxygen/fuel ratio when using kerosene as fuel in the HVOF process on the microstructural characteristics of CoCrFeNiMn coatings, including phase composition, microhardness, elastic modulus, and wear resistance. Phase and microstructural transformations in gas-atomized powder during HVOF spraying were analyzed using XRD, SEM, and EDS methods. The tribological and mechanical properties of the coatings obtained were also evaluated. The results obtained are consistent with thermodynamic predictions based on the Scheil model for non-equilibrium conditions. The data obtained indicate the high potential of high-entropy CoCrFeNiMn alloys for use as protective coatings for industrial purposes. In addition, the results of the study emphasize the promise of using thermodynamic prediction of high-entropy alloys using Thermo-Calc software. The best mechanical and tribological properties were obtained in the HVOF 1 regime, which provided a maximum microhardness of 783.8 HV and a minimum wear rate of 7.45 × 10⁻⁵ mm³ × N⁻¹ × m⁻¹.

In this study, powders based on a high-entropy AlCoCrFeNi alloy obtained by mechanical alloying were successfully applied to a 316L stainless steel substrate by detonation spraying under various conditions. Their microstructural features, phase composition, hardness, and wear resistance were studied. A comparative analysis between the initial powder and the coatings was performed, including phase transformation modeling using Thermo-Calc under non-equilibrium conditions. The results showed that the phase composition of the powder and coatings includes body-centered cubic lattice (BCC), its ordered modification (B2), and face-centered cubic lattice FCC phases, which is consistent with the predictions of the Scheil solidification model, describing the process of non-equilibrium solidification, assuming no diffusion in the solid phase and complete mixing in the liquid phase. Rapid solidification and high-speed impact deformation of the powder led to significant grain refinement in the detonation spraying coating, which ultimately improved the mechanical properties at the micro level. The data obtained demonstrate the high efficiency of the AlCoCrFeNi coating applied by detonation spraying and confirm its potential for use in conditions of increased wear and mechanical stress. AlCoCrFeNi coatings may be promising for use as structural materials in the future.