A discrete element model of the edible sunflower seed was constructed, addressing the lack of an accurate model for edible sunflower seeds in the simulation process of seeding, cleaning, and transportation, and it was calibrated and verified through actual and simulation tests. Taking the edible sunflower seed as the research object, the range of its simulation parameter values was preliminarily determined through actual tests. Using the seed repose angle as the test index, the simulation parameters of the seed were calibrated through the Plackett—Burman test, the steepest climb test, and the Box–Behnken test. The suspension velocity of the seed model was determined by the Fluent–EDEM coupling simulation test, and the reliability of the discrete element model of the edible sunflower seed was verified. The simulated test results showed that the seed repose angle obtained by the optimization test was 35.823°, which exhibited a relative error of 0.103% in comparison to the average values obtained from the actual test. The simulated suspension velocity of the seed was 6.98 m/s. with a deviation of 0.55 m/s from the average suspension velocity obtained through the actual test. The discrete element model of the edible sunflower seed is accurate and reliable, offering guidance for improving the design of machinery used for seeding and harvesting edible sunflowers.

To address the issues of bulky structure and complex transmission systems in current transplanters, a compact, electric-driven automatic transplanter was designed. Using pepper plug seedlings as the test subject, this study investigated plug tray dimensions and planting patterns. According to the design requirement that the width of the single-row transplanter must be less than 62.5 cm, a three-dimensional transplanter model was constructed. The transplanter comprises a coaxially installed dual-layer seedling conveying device and a sector-expanding automatic seedling picking and depositing device. The structural dimensions, drive configurations, and driving forces of the transplanter were also determined. Finally, the circuit and pneumatic system were designed, and the transplanter was assembled. Both bench and field tests were conducted to select the optimal working parameters. The test results demonstrated that the seedling picking and depositing mechanism met the required operational efficiency. In static seedling picking and depositing tests, at three transplanting speeds of 120 plants/min, 160 plants/min, and 200 plants/min, the success rates of seedling picking and depositing were 100%, 100%, and 97.5%, respectively. In the field test, at three transplanting speeds of 80 plants/min, 100 plants/min, and 120 plants/min, the transplanting success rates were 94.17%, 90.83%, and 88.33%, respectively. These results illustrate that the compact, electric-driven seedling conveying and picking and depositing devices meet the operational demands of automatic transplanting, providing a reference for the miniaturization and electrification of transplanters.

In view of the low degree of mechanization and poor quality of harvesting of edible sunflower after drying, an in situ bionic harvesting device was designed, which can achieve low-loss harvesting of edible sunflower without removing the edible sunflower disc. According to the physical characteristics of sunflower stalks in the field, influencing factors of in situ low-loss feeding were obtained, and the structural parameters of the in situ feeding mechanism were determined. Based on bionic technology and static analysis, the influencing factors on the performance of the bionic threshing mechanism were obtained. By analyzing the mechanical characteristics of edible sunflower seed, the operation parameters of the seed collection mechanism were determined. Based on the structural analysis results of the harvesting device, a response surface optimization test was carried out. The test results show that when the average rotation speed of the bionic loosening roller was 113.57 rpm, the average rotation speed of the simulated artificial striking roller was 230.80 rpm, the average forward speed of the harvesting device was 0.58 m/s, the working quality of the harvesting device was the best, the seed loss rate was 2.12%, and the edible sunflower disc threshing rate was 98.96%. A field verification test further confirms that under the optimal working parameters, the relative deviation between test indexes and response surface optimization test results was less than 2%. During the operation process, the movement of key components of the harvesting device was coordinated and stable. The research results can provide new ideas for the mechanized harvesting of the edible sunflower disc after drying.

Detecting the moisture content of grain accurately and rapidly has important significance for harvesting, transport, storage, processing, and precision agriculture. There are some problems with the slow detection speeds, unstable detection, and low detection accuracy of moisture contents in corn harvesters. In that case, an online moisture detection device was designed, which is based on double capacitors. A new method of capacitance complementation and integration was proposed to eliminate the limitation of single data. The device is composed of a sampling mechanism and a double-capacitor sensor consisting of a flatbed capacitor and a cylindrical capacitor. The optimum structure size of the capacitor plates was determined by simulation optimization. In addition to this, the detection system with software and hardware was developed to estimate the moisture content. Indoor dynamic measurement tests were carried out to analyze the influence of temperature and porosity. Based on the influencing factors and capacitance, a model was established to estimate the moisture content. Finally, the support vector machine (SVM) regressions between the capacitance and moisture content were built up so that the R2 values were more than 0.91. In the stability test, the standard deviation of the stability test was 1.09%, and the maximum relative error of the measurement accuracy test was 1.22%. In the dynamic verification test, the maximum error of the measurement was 4.62%, less than 5%. It provides a measurement method for the accurate, rapid, and stable detection of the moisture content of corn and other grains.

Topping reduces the growing point at the top of cotton plants. This process enables the plant to allocate more energy and nutrients to fruit growth, thereby enhancing both the quantity and quality of the fruit. Current cotton-topping machinery often leads to over-topping, which can affect crop yield and quality. Manual topping is effective in controlling over-topping due to its adherence to agronomic requirements, but it is labor-intensive. This study integrated principles from biology (bionics) to design a manipulator that mimics the action of hand pinching during manual topping. Screening grids of different sizes were designed based on a statistical analysis of the biological parameters of cotton tops to optimize the topping process. A disc cam mechanism was developed to enable the automatic opening and closing of the manipulator. From the results, it was evident that the spring tension must exceed 81.5 N to properly cut the cotton stem near the top. The spacing of the screening grid (40 mm) and the position of the topping manipulator (less than 50 mm) were optimized based on experimental results. Performance testing showed promising results with a 100% topping rate. This study not only identified the challenges with current cotton-topping methods but also proposed a bionics-inspired solution; a bionic manipulator equipped with a screening grid was proposed to achieve high accuracy in cotton topping, which significantly reduced over-topping rates to 6.67%. These findings are crucial for advancing agricultural technology and improving efficiency in cotton cultivation.

To address the challenge of improving the accuracy and efficiency of automatic transplanting operations in pepper plug seedling transplanters, this study innovatively designed a follow-up seedling picking and depositing mechanism. The core innovation lies in the synchronization of the seedling picking claws with the moving seedling cups, which was achieved by coordinating the motion speeds of the seedling picking and depositing mechanism with the seedling conveying mechanism. This synchronization ensured relative spatial stillness during seedling deposition, significantly enhancing seedling depositing accuracy. To meet the design requirements of this follow-up mechanism, this study presents a comprehensive design of the transplanter, including a three-dimensional model. Key mechanisms, namely the seedling picking and depositing mechanism and the seedling conveying mechanism, were thoroughly analyzed, with detailed explanations of their working principles. The transmission system was designed for reliability and stability, being towed by a tractor with the ground wheel driving the motion of the seedling conveying and distributing mechanisms. The motion mode of the seedling picking and depositing mechanism combined a crank–rocker mechanism and a crank–slider mechanism, utilizing a gear transmission rod for seedling picking and carrying actions, and rail guidance for follow-up seedling depositing. Experimental results validated the effectiveness of this design. In bench tests, the success rates of the seedling picking and depositing mechanism at operating speeds of 100 seedlings/min, 150 seedlings/min, and 200 seedlings/min were 97.4%, 98.44%, and 95.03%, respectively. In field tests, at operating speeds of 90 seedlings/min, 120 seedlings/min, and 150 seedlings/min, the planting success rates were 99.65%, 94.95%, and 89.18%, respectively. These results demonstrated that the follow-up seedling picking and depositing mechanism met the demands of automatic transplanting operations, offering an effective solution to enhance both the operating speed and quality of the transplanter.