To decrease the environmental impact of the construction industry, energy-efficient insulation materials with low embodied production energy are needed. Lime-hemp concrete is traditionally recognized as such a material; however, the drawbacks of this type of material are associated with low strength gain, high initial moisture content, and limited application. Therefore, this review article discusses alternatives to lime-hemp concrete that would achieve similar thermal properties with an equivalent or lower environmental impact. Binders such as gypsum, geopolymers, and starch are proposed as alternatives, due to their performance and low environmental impact, and available research is summarized and discussed in this paper. The summarized results show that low-density thermal insulation bio-composites with a density of 200–400 kg/m3 and thermal conductivity (λ) of 0.06–0.09 W/(m × K) can be obtained with gypsum and geopolymer binders. However, by using a starch binder it is possible to produce ecological building materials with a density of approximately 100 kg/m3 and thermal conductivity (λ) as low as 0.04 W/(m × K). In addition, a preliminary life cycle assessment was carried out to evaluate the environmental impact of reviewed bio-composites. The results indicate that such bio-composites have a low environmental impact, similar to lime-hemp concrete.
Fly ash from coal represents the foremost waste product of fossil fuel combustion. These waste materials are most widely utilised in the cement and concrete industries, but the extent of their use is insufficient. This study investigated the physical, mineralogical, and morphological characteristics of non-treated and mechanically activated fly ash. The possibility of enhancing the hydration rate of the fresh cement paste by replacing part of the cement with non-treated and mechanically activated fly ash, and the hardened cement paste’s structure and early compressive strength performance, were evaluated. At the first stage of the study, up to 20% mass of cement was replaced by untreated and mechanically activated fly ash to understand the impact of the mechanical activation on the hydration course; rheological properties, such as spread and setting time; hydration products; mechanical properties; and microstructure of fresh and hardened cement paste. The results show that a higher amount of untreated fly ash significantly prolongs the cement hydration process, decreases hydration temperature, deteriorates the structure and decreases compressive strength. Mechanical activation caused the breakdown of large porous aggregates in fly ash, enhancing the physical properties and reactivity of fly ash particles. Due to increased fineness and pozzolanic activity by up to 15%, mechanically activated fly ash shortens the time of maximum exothermic temperature and increases this temperature by up to 16%. Due to nanosized particles and higher pozzolanic activity, mechanically activated fly ash facilitates a denser structure, improves the contact zone between the cement matrix, and increases compressive strength up to 30%.
The utilisation of Portland cement has aroused tremendous concerns owing to its production exerting a lot of pressure on the environment. Alternative eco-binders have been developed to replace it, among which alkali-activated materials (AAMs) have drawn great attention, especially due to the possibility of encompassing industrial and agricultural waste, which significantly improves the sustainability and cost-efficiency of the material. Biomass wood ash (BWA) is a by-product generated from power plants and, along with the advocation for biomass fuel as a renewable energy resource, there have been increasing applications of BWA in building and construction materials. This review examines the use of BWA as a precursor source in AAMs. Due to its low chemical and hydraulic reactivity, more active binary precursors are usually introduced to guarantee mechanical properties. Whereas the increment of BWA content can have a negative influence on material strength development, it is still a promising and feasible material, and new approaches should be developed to improve the effectiveness of its utilisation. Currently, study of BWA-based AAMs is still in the beginning stages and more research is needed to investigate the effects of BWA characteristics on the property evolution of AAMs, focusing on the durability and analysis of eco-efficiency. Overall, this review provides a comprehensive overview of the characterisation of BWA and its potential applications in AAMs, and meanwhile, based on the analysis of present research trends, proposes some prospective directions for future research.
This study aimed to determine the impact of the initial temperature of the paste (from 5 °C to 35 °C) and the addition of water, which reflects a decrease in the molarity of activation solutions (AS) by diluting 10 M NaOH with distillate water, on the rheological properties of geopolymer pastes. Additionally, this resulted in changes to the physical–mechanical properties of geopolymers after curing. A higher amount of water in the AS composition and higher initial paste temperature led to an increase in the spread values up to 28% and decreases viscosity. A smaller amount of water in the AS composition and a higher initial paste temperature accelerated the speed of the geopolymer structure formation up to 1.5 times during the curing period, increased compressive strength and reduced apparent porosity and pore size. X-ray diffraction confirmed the compressive strength test results and revealed that the lower amount of water in the AS and the higher initial paste temperature for the geopolymer preparation significantly affected the mineral formation and physical and mechanical properties of the samples.
11 March 2019 in Construction and Building Materials
This study explored unprocessed high-carbon biomass fly ash (BFA) in alkali-activated materials (AAM) with less alkaline Na2CO3 as the activator. In this paper, the effects of the Na2CO3/Na2SiO3 (C/S) ratio and curing temperature (40 °C and 20 °C) on the setting time, structure formation, product synthesis, and physical-mechanical properties of alkali-activated BFA pastes were systematically investigated. Regardless of curing temperature, increasing the C/S ratio increased the density and compressive strength of the sample while a decrease in water absorption. The higher the curing temperature, the faster the structure evolution during the BFA-based alkaline activation synthesis process and the higher the sample’s compressive strength. According to XRD and TG/DTA analyses, the synthesis of gaylussite and C-S-H were observed in the sample with an increasing C/S ratio. The formation of the mentioned minerals contributes to the compressive strength growth of alkali-activated BFA pastes with higher C/S ratios. The findings of this study contribute to the applicability of difficult-to-recycle waste materials such as BFA and the development of sustainable BFA-based AAM.