The research into the road performance of coal gangue is of great significance for the consumption of coal gangue and reducing pollution. In this paper, the coal gangues were prepared by separation and crushing processes, and their gradations were also optimized. Aiming to identify the possible problems of coal gangue as a pavement base, an unconfined compressive strength test, a splitting test, a freeze–thaw test, and a drying shrinkage test of cement stabilized gangue with varying cement amounts were carried out, and the test results were compared and analyzed. The test results showed that the maximum dry density and optimum moisture content (OMC) of the optimized cement stabilized gangue and cement stabilized macadam increased with cement content. The maximum dry density and OMC of cement stabilized macadam were larger than that of cement stabilized gangue with the same cement content. The optimized 7-day unconfined compressive strength of cement stabilized gangue can meet the requirements for a secondary and lower highway base and subbase. The OMC and cement content are the critical factors affecting the compressive strength loss rate of cement stabilized gangue after freeze–thaw cycles. The smaller the OMC of cement stabilized gangue and the larger the cement content, the lower the compressive strength loss rate. With an increase in cement content, the drying shrinkage strain of cement stabilized gangue increased. The results show that a cement content of 4% is optimal for the cement stabilized coal gangue, which can be used for the light traffic base and heavy traffic subbase of class II and below highways. It provides a basis, guide, and reference for the application of coal gangue materials in a high-grade highway base.
In order to study the mechanical properties and effect of a regenerant on a cold recycled mixture with asphalt emulsions (CRMEs), the moisture susceptibility, high-temperature performance, low-temperature performance, dynamic mechanical properties and durability of CRMEs were analyzed and evaluated by immersion splitting strength tests, freeze-thaw splitting strength tests, rutting tests, semi-circle bending tests, uniaxial compression dynamic modulus tests and indirect tensile tests. Scanning electron microscopy (SEM) was used to analyze the micromorphology of CRMEs modified with regenerant. Finally, a comprehensive evaluation system of five different CRMEs was established based on the efficacy coefficient method to quantitatively analyze the comprehensive performance of the CRMEs. The test results showed that the regenerant can significantly improve the water immersion splitting strength, freeze-thaw splitting strength fracture energy density, and fatigue resistance of CRMEs. However, the addition of regenerant affected the high-temperature performance of the cold recycled mixture. The dynamic modulus of the CRMEs first increased and then decreased with regenerant content increasing. When the regenerant content was 8%, the dynamic modulus of the CRMEs was the highest. Adding styrene-butadiene rubber (SBR) latex can improve the high-temperature performance of CRMEs, but the moisture susceptibility, low temperature performance and fatigue resistance of the cold recycled mixture were not significantly improved, and the dynamic modulus of the mixture was reduced. Based on the efficacy coefficient method, the optimal content of regenerant is 8%. Regenerant are potential modifiers for cold recycled mixture that they can significantly improve the dynamic mechanical properties and durability.
1 January 2020 in Advances in Materials Science and Engineering
Cold recycling technology is a widely applied asphalt pavement rehabilitation technology. The properties of emulsified asphalt residues after water evaporates play an important role in the performance of the asphalt pavement. This paper investigates the rheological and fatigue properties of emulsified asphalt residues under different evaporation methods. Two different matrix asphalt binders and emulsifiers were selected to prepare the emulsified asphalt. Moreover, the direct heating method (DHM) and the EN13074 and ASTM D7497‐09 evaporation methods were used to obtain emulsified asphalt residues. Furthermore, the linear viscoelasticity, the permanent deformation resistance, and the fatigue resistance were evaluated by the temperature sweep and frequency sweep tests, the multiple stress creep recovery (MSCR) test, and the linear amplitude sweep (LAS) test, respectively. The test results show that under the three evaporation conditions, the growth amplitude order of the rutting factor, recovery percent, complex modulus, and fatigue life of emulsified asphalt residues is ASTM D7497‐09 > EN13074 > DHM, and as is the attenuation amplitude order of the nonrecoverable creep compliance and phase angle. The results reveal that the evaporation process leads to oxidation and hardening of the residues. The hardening degree of the ASTM D7497‐09 evaporation method is higher than that of the EN13074 evaporation method, and the hardening degree of the EN13074 evaporation method is higher than that of the direct heating method. The rheological and fatigue performances of the emulsified asphalt residues depend on the matrix asphalt. Moreover, the residue that was prepared from 70# asphalt has good high‐temperature and fatigue properties, but it has higher temperature sensitivity and stress sensitivity.
When mining deep coal seams with thin bedrock and thick alluvium, the collapse and fracture of thin bedrock layers may cause geological disasters, such as water inrush and sand inrush of the mining face. Comprehensively obtaining the response data of coal mining and reasonably analyzing the failure characteristics of overlying strata are helpful in guiding safe production. In this study, the caving zone heights of overlying strata are obtained by field detection during layered mining. Then, the caving zone heights during the once-full-height mining are evaluated by theoretical analysis. Further, the force and failure characteristics of coal–rock structures under different mining conditions are compared by the simulation detection and analysis. Finally, the results of on-site observation, theoretical analysis, and simulation detection are compared and discussed, and an optimized mining technology is proposed to ensure safe mining. The research shows the caving zone heights of on-site and simulation detections are, respectively, 14.65 m and 13.5 m during bottom-layer mining, which is larger than the caving zone heights of the top-layer coal mining. During once-full-height mining, the maximum caving zone height of simulation detection is 21 m, which is in between two standard results. For the mechanical responses of an aquiclude clay layer under thick loose alluvium, the maximum disturbance displacement of clay aquiclude is 5.8 m during layered mining, which is slightly larger than the disturbance displacement of once full-height mining; however, the maximum stress of the clay layer is 25 MPa during once-full-height mining, which is larger than the maximum stress of clay layer during layered mining. For the clay aquiclude failure, the clay layer during layered mining is in the deflection deformation area, and there is no obvious fracture structure to inrush the water and sand of thick loose alluvium; however, the clay layer during once-full-height mining is prone to produce obvious fracture structure. Therefore, the layered mining technology can effectively reduce and prevent the water/sand inrush disaster of mining working face.
A fast-melting epoxy resin styrene–butadiene–styrene composite modifier (ER-SBS-T) was utilized for the rapid modification of an asphalt binder. The effect of this novel fast-melting modifier on high-temperature performance is not supported by any pertinent investigations. First, the penetration, softening points, and 60 °C kinematic viscosity of the asphalt samples were tested. In addition, these asphalt samples were subjected to multiple stress creep recovery (MSCR) tests to assess the ability to recover from creep and to test the high-temperature performance of the asphalt binder. The study then compared different models based on the zero-shear viscosity (ZSV) test. The research shows that the use of ER-SBS-T composite modifiers significantly improves the high-temperature performance of asphalt binder. The high-temperature performance of fast-melting SBS-T-modified asphalt binder is comparable to that of SBS-modified asphalt binder. The high-temperature performance of the asphalt binder can still be significantly improved when the amount of ER-SBS-T composite modifier exceeds 6%. For the high-temperature performance grading of the ER-SBS-T composite-modified asphalt binder, a reference temperature of 70 °C can be established. The results also demonstrate that the Cross rheological model is more suitable for determining the zero-shear viscosity of the ER-SBS-T composite-modified asphalt binder.
The high-temperature rheological properties of emulsified asphalt mastics have a significant impact on the service performance of cold recycled mixtures with asphalt emulsions. In this paper, a dynamic shear rheological (DSR) test and a multiple stress creep recovery (MSCR) test are carried out to analyze the influence of tunneling coal gangue powder (TCGP), portland cement (PC), limestone powder (LP), and four kinds of filler binder ratio (F/B) on the high-temperature rheological properties of emulsified asphalt mastics before and after rolling thin film oven test (RTFOT) ageing. Based on the principle of time–temperature equivalence and a viscoelasticity material model, the main curve of emulsified asphalt mastics under frequency scanning test is established, and the rheological properties of emulsified asphalt mastics in a wide frequency domain are analyzed. Finally, the grey entropy theory is used to quantitatively analyze the correlation between different high temperature performance evaluation indices of emulsified asphalt mastics. The results show that the RTFOT ageing process can significantly enhance the high temperature deformation resistance of emulsified asphalt residue and its mastics. The rutting factor (G*/sin ) of emulsified asphalt mastics increases exponentially with the increase of F/B, while the phase angle is less affected. TCGP mastics and PC mastics have better high temperature performances than those of LP mastics. The most suitable range of F/B is 0.9~1.2 when TCGP is used as the filler, and 1.2~1.5 when PC or LP is used as the filler. Grey entropy correlation analysis shows that there is a good correlation between the two evaluation systems of the DSR test and the MSCR test, and both can evaluate the high-temperature performance of emulsified asphalt mastics.