The reliability and durability of reinforced concrete structures depend on the amount of concrete cracking. The risk associated with cracks generates a need for diagnostic methods for the evaluation of reinforced concrete structures. This paper presents the results of a study of 10 single-span reinforced concrete beams to follow the process of crack formation and changes in their width. The beams were loaded to failure with two forces in a monotonic manner with unloading and in a cyclic manner. Continuous observation of the crack formation process was provided by the digital image correlation system. The simplified method for estimating the maximum crack width is proposed. The presented results confirmed the stochastic character of the process of crack formation and development. The maximum crack widths calculated on the basis of the proposed formula were on the safe side in relation to those calculated according to Eurocode 2. It was also confirmed that the distances between cracks do not depend on the loading manner. Hence the density function describing the distribution of distances between cracks can be used to assess the condition of reinforced concrete elements. The research has also shown the suitability of the DIC system (ARAMIS) for testing concrete elements.

Phenomena occurring during the curing of concrete can decrease its mechanical properties, specifically strength, and serviceability, even before it is placed. This is due to excessive stresses caused by temperature gradients, moisture changes, and chemical processes arising during the concreting and in hardened concrete. At stress concentration sites, microcracks form in the interfacial transition zones (ITZ) in the early phase and propagate deeper into the cement paste or to the surface of the element. Microcracks can contribute to the development of larger cracks, reduce the durability of structures, limit their serviceability, and, in rare cases, lead to their failure. It is thus important to search for a tool that allows objective assessment of damage initiation and development in concrete. Objectivity of the assessment lies in it being independent of the constituents and additives used in the concrete or of external influences. The acoustic emission-based method presented in this paper allows damage detection and identification in the early age concrete (before loading) for different concrete compositions, curing conditions, temperature variations, and in reinforced concrete. As such, this method is an objective and effective tool for damage processes detection.

This study analysed the processes of damage formation and development in early age unloaded concrete using the acoustic emission method (IADP). These are of great importance in the context of the durability and reliability of a structure, as they contribute to reducing its failure-free operation time. Concrete made with basalt aggregate and Portland or metallurgical cement cured under different conditions after demoulding was the test material. The obtained damage values were compared with the measured concrete shrinkage, and a shrinkage strain–acoustic emission signal (resulting from damage) correlation was found. The correlation allows easy measurement of damage level in the early period of concrete hardening, and consequently can be the basis of a non-destructive method.

The study presents the analysis of destructive processes that occur in early-age concrete with the use of the IADP method of acoustic emission signal analysis. The tests were conducted for concrete specimens made with basalt aggregate, which was cured at a constant temperature of 22° C, but were different with respect to cement class, admixtures used and the curing methods. Three classes of AE signals were identified. The signals were generated by destructive processes related mainly to concrete shrinkage due to water evaporation and described as: microcracks at the aggregate – cement paste interface, microcracks in the cement paste, and the formation of microcracks on concrete surface. It was shown that the IADP method could be used to identify and evaluate the destructive processes that develop in early-age concrete

This study analyzed the effects of curing and maturation on the formation of shrinkage strain and destructive processes in concrete. Experimental tests were performed on commonly used concrete, class C30/37, with basalt aggregate and blast furnace cement tested: at constant temperature after water curing, at constant temperature without water curing, and under cyclically changing temperature without prior curing. Shrinkage strain was measured for 46 days with an extensometer on 150 × 150 × 600 mm specimens, and the acoustic emission (AE) method was used to monitor microcracks and processes in concrete in real time. The results were compared with the model according to EN 1992-1-1:2023. It was found that this model correctly estimates shrinkage strain for wet-curing concrete, but there are discrepancies for air-dried concrete, regardless of temperature and moisture conditions (constant/variable). Correlation coefficients between shrinkage strain increments and process increments in early-age concrete are proposed. Correlations between shrinkage strain and destructive processes occurring in concrete were confirmed. It was found that by using correlation coefficients, it is possible to estimate internal damage in relation to shrinkage strain. The results indicate the need to develop guidelines for estimating shrinkage strain in non-model environmental conditions and demonstrate the usefulness of the nondestructive AE method in diagnosing early damage, especially in concrete structures exposed to adverse service conditions.