Cut blasting is one of the most essential processes to reduce blast-induced vibration in tunnel blasting. The long and large-diameter uncharged hole boring (LLB) method is an example of one of the cut blasting methods, which utilizes large-diameter uncharged holes drilled in the tunnel face. In this study, blasting simulations were performed to analyze its blasting mechanism, and the LLB method and the traditional burn-cut method were simulated to compare their blasting efficiency. A 3D numerical analysis using LS-DYNA code, a highly non-linear transient dynamic finite element analysis using explicit time integration, was used to simulate the blasting process, and a Johnson–Holmquist constitutive material model, which is optimal for simulating brittle materials under dynamic conditions, was used to simulate the rock behavior under blasting. The modified LLB method showed a 3.75-fold increase in the advance per round compared to the burn-cut method, due to the increased formation of long and large-diameter uncharged holes compared to blast holes. This modified LLB method used 30% less explosives, so its failure range was approximately 1.25 times less than that of the burn-cut method, but its advance was approximately 4 times larger than the burn-cut method, which was similar to the original LLB method. This confirmed that the modified LLB method is significantly more efficient in terms of increased blasting efficiency (particularly the advance per round) as well as reduced blast-induced vibration, compared to the traditional cut blasting method.
Drill and blast is the most cost-effective excavation method for underground construction, however, vibration and noise, induced by blasting, have been consistently reported as problems. Cut blasting has been widely employed to reduce the blast-induced problems during underground excavation. We propose that the large hole boring method using the state-of-the-art MSP (Multi-setting smart-investigation of the ground and pre-large hole boring) machine (“MSP method”) can efficiently improve vibration reduction. The MSP machine will be used to create 382 mm diameter empty holes at the tunnel cut area for this purpose. This study assessed the efficiency of the MSP method in reducing blast-induced vibration in five blasting patterns using a cylinder-cut, which is a traditional cut blasting method. The controlled blasting patterns using the MSP method demonstrated up to 72% reduction in blast-induced vibration, compared to the base case, Pattern B, where only cylinder-cut and smooth blasting method were applied. Therefore, the MSP method proves to be a promising alternative for blasting in sensitive urban areas where non-vibration excavation techniques were initially considered. Geological characteristics of 50 m beyond the excavation face can be acquired through the proposed real-time boring data monitoring system together with a borehole alignment tracking and ground exploration system. The obtained geological information will be a great help in preparing alternative designs, and scheduling of construction equipment and labour during the tunnel construction.
In this study, a series of rock cutting tests was conducted using a conical pick to investigate the effect of joints on roadheader performance. Tests were performed on intact rock and jointed rock mass specimens with three different joint spacings. The results indicate that cuttability is enhanced in jointed rock mass compared to intact rock due to the influence of joints on fracture mechanics. When cutting perpendicular to the joint plane, joints shorten the fracture path for rock chip formation, reducing the cutting force (FC). In parallel cutting, the joint plane acts as a barrier to side-crack propagation, leading to a further reduction in FC. The FC and specific energy (SE) were generally lower in parallel cutting than in perpendicular cutting. However, when the cutting depth exceeded 0.2 times the joint spacing and the line spacing surpassed 0.4 times the joint spacing, this trend reversed. This occurred because joints hindered the interaction between adjacent cuts, causing a transition to an unrelieved cutting mode. Additionally, FC and SE increased with joint spacing. When joint spacing reached ten times the cutting depth, their values approached those of intact rock. This suggests that the joint effect becomes negligible. These findings provide a better understanding of the effect of joints on roadheader performance.