Recently, 3D concrete printing has progressed rapidly in the construction industry. However, this technique still contains several factors that influence the buildability and mechanical properties of the printed concrete. Therefore, this study investigated the effects of the nozzle speed, the interlayer interval time, the rotations per minute (RPMs) of the screw in the 3D printing device, and the presence of lateral supports on the buildability of 3D concrete printing. In addition, this paper presents the results of the mechanical properties, including the compressive, splitting tensile, and flexural tensile strengths of 3D printed concrete. The buildability of 3D printed structures was improved with an extended interlayer interval time of up to 300 s. The printing processes were interrupted because of tearing of concrete filaments, which was related to excessive RPMs of the mixing screw. The test results also showed that a lateral support with a wide contact surface could improve the resistance to buckling failure for 3D printed structures. The test results of the mechanical properties of the 3D printed concrete specimens indicated that the compressive, splitting tensile, and flexural tensile strengths significantly depended on the bonding behavior at the interlayers of the printed specimens. In addition, although metal laths were expected to improve the tensile strength of the printed specimens, they adversely affected the tensile performance due to weak bonding between the reinforcements and concrete filaments.

Ultrahigh-performance concrete (UHPC) and high-strength concrete (HSC) are currently widely used because of their distinct superior properties. Thus, a comprehensive comparison of the flexural behavior of UHPC and HSC beams is presented in this study. Nine UHPC beams and three HSC beams were subjected to pure bending tests to investigate the effect of various reinforcement ratios and steel fiber volume contents on the cracking and failure patterns, load-deflection behavior, ductility, and flexural toughness of these beams. The addition of steel fibers in the UHPC improved the energy absorption capacity of the beams, causing the UHPC beams to fail via rebar fracture. The deflection and curvature ductility indices were determined and compared in this study. The ductility indices of the HSC beam tended to decrease sharply as the rebar ratio increased, whereas those of the UHPC beam did not show a clear trend with respect to the rebar ratio. In addition, a comparison between the results in this study and the results from previous studies was performed. In this study, the addition of steel fiber contents up to 1.5% in UHPC increased the load capacity, ductility, and flexural toughness of the UHPC beams, whereas the addition of a steel fiber content of 2.0% did not significantly increase the ductility or flexural toughness of the UHPC beams.

This study investigates the strength and permeability properties of pervious concrete-containing coal bottom ash (CBA) aggregates. Two pervious concrete mixtures were fabricated with different aggregate size distributions. One mixture contained CBA aggregates with a single-type distribution and the other mixture contained CBA aggregates with a hybrid-type distribution. The test parameters of the CBA pervious concrete included the water/cement (W/C) ratio and compaction level to investigate their effects on the properties. W/C ratios of 0.25, 0.30, and 0.35 were considered for the mixture, and compaction levels of 0.5, 1.5, and 3.0 MPa were applied to fabricate the pervious specimen. The increase in the W/C ratio reduced the strength by approximately 20% to 30% of the CBA pervious concrete. The increase in the compaction level reduced the permeability by approximately four to five times but significantly increased the strength of the CBA pervious concrete. The test results indicate that the use of single-type CBA or hybrid CBA aggregates with different size distributions affected the properties of the pervious concrete. The strength of specimens, including hybrid CBA aggregates, was 30% to 45% greater than that of the specimens containing single-type CBA aggregates. Meanwhile, the use of hybrid CBA aggregates reduced the permeability of the CBA pervious concrete by approximately 20% to 35%. Finally, relationships between the strength properties, permeability characteristics and total void ratios of the CBA pervious concrete specimens are suggested based on the test results.

This study aims to evaluate the effect of curing and drying conditions on the strength properties of concrete containing coal bottom ash (CBA) and fly ash as substitutes for fine aggregates and cement, respectively. The strength properties of the concrete including CBA and fly ash were evaluated under two different curing and drying conditions: saturated surface-dry (SSD) conditions and oven-dried conditions at curing ages of 28 and 91 days. The natural fine aggregates of the mixtures were replaced by CBA fine aggregates at 25%, 50%, 75%, and 100% by volume. In addition, the cement in the mixtures was partly replaced with fly ash at 20% and 40%. The experimental program included the measurement of the unit weight, compressive strength, splitting tensile strength, flexural strength, and ultrasonic pulse velocity of the concrete. The test results showed that the compressive strength, splitting tensile strength, and flexural strength decreased as the CBA content increased under both SSD and oven-dried conditions. The curing and drying conditions of the concrete with CBA and fly ash considerably influenced the reduction in the compressive, splitting, and flexural tensile strengths of the concrete. Additionally, the experimental results showed that fly ash insignificantly contributed to the reduction in the strength properties under both SSD and oven-dried conditions. Finally, the relationships between ultrasonic pulse velocity and the splitting tensile strength, flexural tensile strength, and compressive strength were investigated.

The tensile behavior of ultrahigh-performance fiber-reinforced concrete (UHPFRC) depends on the dispersion and orientation of steel fibers within the concrete matrix. The uneven dispersion of randomly oriented steel fibers in concrete may cause differences in the tensile behavior between material testing specimens and beams. Therefore, in this study, the tensile behavior was investigated by fitting the analysis result of the moment-curvature curve to the experimental result of a UHPFRC beam. To this end, three UHPFRC mixtures with different compressive strengths were fabricated to test the material properties and flexural behavior of UHPFRC beams. Both a single type of steel fiber and a combination of steel fiber types were used with volume fractions of 1.0% and 1.5%, respectively, in the three mixtures. Based on the design recommendations, the material properties of UHPFRC were modeled. The results ultimately show that by fitting the analysis results to the experimental results of the moment-curvature curves, the tensile strength of UHPFRC beams can be reasonably estimated.

This work was designed to evaluate the interlayer strength of 3D-printed mortar with postinstalled interlayer reinforcement. Two methods of postinstalled interlayer reinforcement were considered according to the amount of overlapping. The first method did not include overlapping of the interlayer reinforcement, while the second method included overlap lengths of 20 and 40 mm. Additionally, two different curing conditions were considered: air-curing conditions and water-curing conditions. The compressive, splitting tensile, and flexural tensile strengths of 3D-printed mortar specimens with different reinforcement methods and curing conditions were investigated under three loading directions. The three loading directions were defined based on the three planes of the printed specimens. The compressive, splitting tensile, and flexural tensile strengths were dependent on the loading directions. In particular, the splitting and flexural tensile strengths decreased considerably when tensile stresses acted on the interlayers of the 3D-printed mortar specimens. However, when longitudinal interlayer reinforcement penetrated the printed layers, the flexural tensile strength or interlayer bonding strength of the printed specimens increased significantly at the interlayers. In addition, mortar specimens reinforced with overlap lengths of 20 and 40 mm were investigated in this study. The flexural tensile strength or interlayer bonding strength of 3D-printed mortar decreased after treatment under air-curing conditions because the interlayers of the printed mortar formed more pores under these conditions and were more vulnerable under loading. Finally, the findings of this study suggested that interlayer reinforcement is a potential method for improving the interlayer bonding strength of 3D-printed mortar.