Recently, 3D concrete printing has progressed rapidly in the construction industry. However, this technique still contains several factors that influence the buildability and mechanical properties of the printed concrete. Therefore, this study investigated the effects of the nozzle speed, the interlayer interval time, the rotations per minute (RPMs) of the screw in the 3D printing device, and the presence of lateral supports on the buildability of 3D concrete printing. In addition, this paper presents the results of the mechanical properties, including the compressive, splitting tensile, and flexural tensile strengths of 3D printed concrete. The buildability of 3D printed structures was improved with an extended interlayer interval time of up to 300 s. The printing processes were interrupted because of tearing of concrete filaments, which was related to excessive RPMs of the mixing screw. The test results also showed that a lateral support with a wide contact surface could improve the resistance to buckling failure for 3D printed structures. The test results of the mechanical properties of the 3D printed concrete specimens indicated that the compressive, splitting tensile, and flexural tensile strengths significantly depended on the bonding behavior at the interlayers of the printed specimens. In addition, although metal laths were expected to improve the tensile strength of the printed specimens, they adversely affected the tensile performance due to weak bonding between the reinforcements and concrete filaments.

The experimental results of shear strength and deformation tests for 12 ultra-high-performance fibre-reinforced concrete (UHPFRC) beams without stirrups are presented in this paper. I-beam specimens with a depth of 700 mm were cast using UHPFRC with the compressive strength of 160–190 MPa. The experimental parameters were the shear span to effective depth ratio, the volume fraction of steel fibres, and the presence or absence of prestress. The failure mode, indicating tensile failure in the web of the beam, was accompanied by fibre pull-out along the major diagonal crack. The test results indicated that the first cracking and ultimate shear strengths increased as the volume fraction of steel fibres increased. The ultimate shear strength decreased as the shear span to effective depth ratio increased. The increase in ultimate shear strength resulted from the instability of arch action at the shear span to effective depth ratio. In addition, the ultimate shear strength of prestressed beams increased compared with that of non-prestressed beams. The test results of this study provide valuable data that can be used in future studies to develop computational models of the shear behaviour of UHPFRC.

Ultrahigh-performance concrete (UHPC) and high-strength concrete (HSC) are currently widely used because of their distinct superior properties. Thus, a comprehensive comparison of the flexural behavior of UHPC and HSC beams is presented in this study. Nine UHPC beams and three HSC beams were subjected to pure bending tests to investigate the effect of various reinforcement ratios and steel fiber volume contents on the cracking and failure patterns, load-deflection behavior, ductility, and flexural toughness of these beams. The addition of steel fibers in the UHPC improved the energy absorption capacity of the beams, causing the UHPC beams to fail via rebar fracture. The deflection and curvature ductility indices were determined and compared in this study. The ductility indices of the HSC beam tended to decrease sharply as the rebar ratio increased, whereas those of the UHPC beam did not show a clear trend with respect to the rebar ratio. In addition, a comparison between the results in this study and the results from previous studies was performed. In this study, the addition of steel fiber contents up to 1.5% in UHPC increased the load capacity, ductility, and flexural toughness of the UHPC beams, whereas the addition of a steel fiber content of 2.0% did not significantly increase the ductility or flexural toughness of the UHPC beams.