Fly ash (FA) from lignite coal combusted in different Thermal Power Plants (TPPs) was used for the synthesis of zeolites (FAZs) of the Na-X type by alkaline activation via three laboratory procedures. FAZs were characterized with respect to their morphology, phase composition and surface properties, which predetermine their suitability for applications as catalysts and adsorbents. FAZs were subsequently modified with metal oxides (CuO) to improve their catalytic properties. The catalytic activity of non-modified and CuO-modified FAZs in the total oxidation of volatile organic compounds was investigated. FAZs were studied for their potential to retain CO₂, as their favorable surface characteristics and the presence of iron oxides make them suitable for carbon capture technologies. Thin films of FAZs were deposited by in situ crystallization, and investigated for their morphology and optical sensitivity when exposed to pollutants in the gas phase, e.g., acetone. This study contributes to the development of novel technological solutions for the smart and valuable utilization of FA in the context of the circular economy and green energy production.

A nanocrystalline zeolite of Na-X type (CFAZ) was synthesized by ultrasonic-assisted double stage fusion-hydrothermal alkaline conversion of lignite coal fly ash. Modified CFAZ with magnetic nanoparticles (MNP-CFAZ) was obtained by adding presynthesized magnetic nanoparticles between the synthesis stages. CFAZs loaded by particles of copper (Cu-CFAZ) and cobalt (Co-CFAZ) oxides were prepared by postsynthesis modification of the parent CFAZ, applying a wet impregnation technique. The parent and modified CFAZs were examined for their phase composition by X-ray diffraction, morphology by scanning electron microscopy, and surface characteristics by N₂ physisorption. Comparative studies have been carried out on the adsorption capacity of the starting CFAZ and its derivatives with respect to Cd²⁺- and Pb²⁺-ions from aqueous solutions. Adsorption isotherms of Cd²⁺-ions on the studied samples were plotted and described by the adsorption equations of Langmuir, Freundlich, Langmuir–Freundlich, and Temkin. The best correlation between the experimental and model isotherms for the parent and modified CFAZ was found with the Langmuir linear model, assuming a monolayer adsorption mechanism. Parent and modified CFAZs were also studied as catalysts for heterogeneous thermal Fenton oxidation of methylene blue. At 90 °C, the higher catalytic activity exhibits the nonmodified sample, but with the decrease in temperature to 60 °C, the modified samples are more effective catalysts.

At present, mitigating carbon emissions from energy production and industrial processes is more relevant than ever to limit climate change. The widespread implementation of carbon capture technologies requires the development of cost-effective and selective adsorbents with high CO₂ capture capacity and low thermal recovery. Coal fly ash has been extensively studied as a raw material for the synthesis of low-cost zeolite-like adsorbents for CO₂ capture. Laboratory tests for CO₂ adsorption onto coal fly ash zeolites (CFAZ) reveal promising results, but detailed computational studies are required to clarify the applicability of these materials as CO₂ adsorbents on a pilot and industrial scale. The present study provides results for the validation of a simulation model for the design of adsorption columns for CO₂ capture on CFAZ based on the experimental equilibrium and dynamic adsorption on a laboratory scale. The simulations were performed using ProSim DAC dynamic adsorption software to study mass transfer and energy balance in the thermal swing adsorption mode and in the most widely operated adsorption unit configuration.