The aim of this study is to evaluate the effect of some experimental variables such as the content of styrene–ethylene–butylene–styrene (SEBS) and talc, processing conditions and mixing protocol on the properties of polypropylene (PP). To achieve this objective, PP/SEBS blends and PP/SEBS/talc composites were processed in a corotating twin-screw extruder. A masterbatch of PP/talc was prepared before the extrusion of PP/SEBS/talc composites. The morphology of blends and composites was evaluated by scanning electron microscopy, which revealed the dispersion of small rubber droplets in the PP matrix. Moreover, the micrographs also showed that SEBS and talc particles were uniformly dispersed and distributed in the polymer matrix. Results of thermal properties showed that talc had a nucleating effect, which promoted the increase of both PP crystallization temperature and crystallinity degree. The incorporation of talc in PP/SEBS blends led to an expressive increase in the impact resistance by 70% as compared with the reference blend: PP/SEBS 80/20% (w/w). This result reveals that although the PP/SEBS/talc composites showed a separated morphology, the good dispersion and distribution of this mineral filler in the polymers contributed to avoid crack propagation and increase the impact properties. The tensile properties in the elastic region were not significantly affected.

This systematic review study adopted the PRISMA methodology to investigate recent research on wood-plastic composites (WPC) utilizing post-consumer plastics in the construction industry. Initially, 3111 articles were selected from academic databases using keywords such as “wood and plastic composites”, “WPC”, “polymer”, “recycled”, “waste”, “construction”, and “sustainability.” After stringent exclusion criteria, 15 relevant studies on plastic waste composites were identified. These studies often employ post-consumer plastics like polypropylene and high-density polyethylene, along with plant-based fillers, aiming to enhance mechanical properties and reduce reliance on virgin materials. Analysis of these studies revealed that the optimal plastic composition in the composites ranged from 40% to 45% wood and from 50% to 60% plastic, with the extrusion process being the most employed for shaping. Specific factors, such as the use of compatibilizers and the particle size of raw materials, were identified as significant influencers on composite strength. These materials exhibited high thermal stability, rendering them suitable for construction applications exposed to high temperatures. The diversity of plastic waste explored in the studies underscores the potential to tailor thermal properties to specific application demands. These composites facilitate closed-loop plastic recycling, enabling their reintegration into the production chain and offering opportunities for lightweight, durable, and high-performance products in the construction industry. However, beyond the factors examined in the studies, a meticulous assessment of the fire resistance, weather resistance, ultraviolet resistance, moisture absorption, dimensional stability, degradation, long-term durability, impact strength, recyclability, and cost-effectiveness of the material is crucial. Thoughtful consideration of these factors is essential to achieving a comprehensive understanding of the potential and limitations of recycled plastic composites in promoting energy efficiency and sustainability in the construction industry.

The present study reports the results of rheological behavior of renewable composites, based on a matrix of high density polyethylene (HDPE), made from ethanol distilled from sugarcane, and lignocellulose filler from waste generated in the processing of sponge gourds for bathing use. The composites were prepared with 10, 20, 30, and 40%wt of filler in a twin-screw extruder. The materials were analyzed in a parallel plate rheometer and a melt-flow indexer. The composite morphology was determined by scanning electron microscopy. The composite viscosity increased with filler content, suggesting possible formation of filler agglomerates. This result was confirmed by Cole-Cole diagrams.