The paper reviews a current state of the art in the in-line plasma treatment of low-cost materials and opportunities for the use of the so-called Diffuse Coplanar Surface Dielectric Barrier Discharge (DCSBD). A brief outline of physical mechanism and basic properties of DCSBD is given. The results presented on the ambient air plasma treatments of textile, paper, wood, and glass illustrate that DCSBD offers outstanding performance with extremely low energy consumption for large area, uniform surface modifications of materials under continuous process conditions.

Plasma seed treatment has proven to be a useful technique for improving germination, growth dynamics, as well as plant resistance. In this paper, we studied the efficacy of soybean seeds treatment using various sources of cold atmospheric pressure plasma generated in air. We compared three types of plasma treatments: direct treatment with plasma generated by a diffuse coplanar surface barrier discharge (DCSBD), direct treatment with plasma generated by a multi-hollow surface dielectric barrier discharge, and indirect treatment using the gaseous products of plasma generated by an air plasma jet. The composition of plasma generated by each of the sources was analysed using optical emission spectroscopy and Fourier Transform Infrared spectroscopy (FTIR). Parameters of the plasma treatments have been optimized to improve soybean germination. Plasma-treated seeds were examined by the means of water contact angle, surface free energy and imbibition measurements, attenuated total reflectance FTIR (ATR-FTIR), x-ray photoelectron spectroscopy (XPS) and scanning electron microscope (SEM) analyses. Surface analysis by ATR-FTIR and XPS showed changes in the chemical bonds on the surface of the plasma-treated seeds, which led to an increase in wettability and imbibition. SEM analysis confirmed that the plasma treatment is non-invasive and does not cause changes in seed surface morphology. Among the studied sources, DCSBD proved to be the best suited for soybean seed treatment in terms of germination improvement as well as treatment time and energy efficiency.

Biaxially oriented polypropylene (BOPP) is a highly transparent polymer defined by excellent mechanical and barrier properties applicable in the food packaging industry. However, its low surface free energy restricts its use in many industrial processes and needs to be improved. The presented study modifies a BOPP surface using two different atmospheric-pressure plasma sources operating in ambient air and capable of inline processing. The volume dielectric barrier discharge (VDBD) and diffuse coplanar surface barrier discharge (DCSBD) were applied to improve the wettability and adhesion of the 1–10 s treated surface. The changes in morphology and surface chemistry were analyzed by SEM, AFM, WCA/SFE, and XPS, and adhesion was evaluated by a peel force test. Comparing both plasma sources revealed their similar effect on surface wettability and incorporation of polar functional groups. Additionally, higher surface roughness in the case of VDBD treatment contributed to slightly more efficient adhesion in comparison to DCSBD. Although we achieved comparable results for both plasma sources in the term of enhanced surface wettability, degree of oxidation, and stability of induced changes, DCSBD had less effect on the surface deterioration than VDBD, where surface structuring caused an undesirable haze.

UV–digital printing belongs to the commonly used method for custom large-area substrate decoration. Despite low surface energy and adhesion, transparent polymer materials, such as polymethylmethacrylate (PMMA) and polycarbonate (PC), represent an ideal substrate for such purposes. The diffuse coplanar surface barrier discharge (DCSBD) in a novel compact configuration was used for substrate activation to improve ink adhesion to the polymer surface. This industrially applicable version of DCSBD was prepared, tested, and successfully implemented for the UV–digital printing process. Furthermore, wettability and surface free energy measurement, X-ray photoelectron spectroscopy, atomic force, and scanning electron microscopy evaluated the surface chemistry and morphology changes. The changes in the adhesion of the surface and of ink were analyzed by a peel-force and a crosscut test, respectively. A short plasma treatment (1–5 s) enhanced the substrate’s properties of PMMA and PC while providing the pre-treatment suitable for further in-line UV–digital printing. Furthermore, we did not observe damage of or significant change in roughness affecting the substrate’s initial transparency.

Polypropylene (PP) nonwovens are used in many hygiene, healthcare and medical products due to their low cost, high chemical resistance and inertness. From an economic point of view, PP textiles would be used as an excellent support material in regenerative medicine or tissue engineering, but here surface functionalization is necessary to ensure cell adhesion and proliferation. Acrylic acid (AAc) is an excellent source of carboxylic-rich (-COOH) coatings suitable for this purpose, but their multistep preparation is time-consuming. Plasma polymerization provides an excellent solution to this demanding procedure since the process of polymerization and grafting to the substrate takes place simultaneously. Here, we propose a relatively fast and effective method for AAc plasma polymerization by using a pulsed underwater diaphragm electrical discharge operated in an aqueous solution consisting of AAc. AAc layers are successfully grafted onto PP nonwovens, which are continuously rewound through the slit where the plasma is generated. The presence of plasma polymerized AAc layer in the fibrous structure of PP nonwoven was monitored by SEM, FTIR and XPS measurements. Additionally, the improved wettability and adhesion characteristics were investigated by the critical wetting surface tension (CWST) method, the standard method of strike-through time (STT) and „tape-peel“ test. Resulting AAc modified PP nonwoven possesses hydrophilic character, enhanced adhesion and a considerable amount of -COOH groups on the surface. Although after the washing test the FTIR and XPS results indicated a lower concentration of the carboxylic groups, the CWST and STT measurements confirmed the stable hydrophilic character of the PP nonwovens surface.