Westphalian Energy Institute, Westphalian University of Applied Sciences Gelsenkirchen Bocholt Recklinghausen, Neidenburgerstr. 43, 45897 Gelsenkirchen, Germany
Dr. Norbert Kazamer
Westphalian Energy Institute, Westphalian University of Applied Sciences Gelsenkirchen Bocholt Recklinghausen, Neidenburgerstr. 43, 45897 Gelsenkirchen, Germany
The present study investigates the possibility to apply a vacuum furnace thermal post-treatment as an alternative solution for flame sprayed NiCrBSi wear and corrosion-resistant coatings, deposited on a low alloyed structural steel. The controlled atmosphere offers advantages regarding the fusion of the coating, porosity reduction, and degassing. An improvement of the applied heating-cooling cycle was performed through the variation of time and temperature. The best performing samples were selected by comparing their porosity and roughness values. The chosen samples were subsequently characterized regarding their microstructure, microhardness, sliding wear, and corrosion behavior. The experimental work confirms that the use of a vacuum remelting post-process reduces the porosity below 1% and leads to the formation of a larger quantity of hard boron-containing phases, promoting a significant decrease of the wear rate, while maintaining a good corrosion behavior.
Incineration of sewage sludge produces every year huge amounts of sewage sludge ash. Due to its porosity and composition, sewage sludge ash can be used as an adsorbent for heavy metal ions removal. The present paper discusses the efficiency and feasibility of its use as an adsorbent for Pb (II) and Cu (II) removal in single and binary systems. Sewage sludge ash dosage, pH influence, equilibrium and kinetic studies were examined. The results show that sewage sludge ash is an effective and environmentally friendly adsorbent. The maximum adsorption capacity was 25.0 mg/g for Pb (II) and 7.5 mg/g for Cu (II). The presence of the competitive metal led to lower adsorption rate. The study concludes that sewage sludge ash is a promising adsorbent for Pb (II) and Cu (II) removal from wastewater presenting both economic and environmental benefits.
Yttria stabilized zirconia (YSZ) thermal barrier coatings (TBCs) deposited on CoNiCrAlY oxidation protective bond coats are commonly required in temperature regimes up to 1200 °C (e.g., hot gas turbine regions) due to their superior thermal behavior and mechanical properties. For temperatures up to around 900 °C, oxidation protection can be alternatively provided by metallic-ceramic Cr-CrxOy coatings. For the present research, Cr-CrxOy atmospheric plasma sprayed (APS) and YSZ-CoNiCrAlY APS-high velocity oxy-fuel TBC coatings were deposited on a NiCr20Co18Ti substrate. The samples were isothermally heat treated at 900 °C for 10 h in an environmental atmosphere and subsequently isothermally oxidized at the same temperature for 1200 h. Investigations of the physical, chemical, and mechanical properties were performed on the as-sprayed, heat-treated, and oxidized samples. The oxidation behavior, microhardness, cohesion, and adhesion of the samples were correlated with the microstructural investigations and compared to the conventional TBC system. It could be shown that heat treating decreased the Cr-CrxOy coatings crack susceptibility and led to the formation of a protective thermally grown Cr oxide layer. The experimental work on the YSZ-CoNiCrAlY system revealed that the phase composition of the bond coat has a direct influence on the oxidation protection of the coating system.