To fulfill the need to limit automotive emissions, reducing vehicle weight is widely recommended and achieved in many ways, both by the construction of individual elements of the vehicle and by the selection of light materials, including Al alloys. Connecting these elements with each other and with elements made of iron alloys can be realized, inter alia, by welding or stir welding. However, the quality of the welds obtained varies widely and depends on many design, operational, and environmental factors. The present study focused on a review of various welding techniques used to join both similar and dissimilar Al alloys utilized in the automotive industry, the effect of various process parameters on weld quality, and the phenomena observed in such welds. The research methodology was based on the analysis of the content of articles from main databases. Apart from capturing the current state of the art, this review evaluates reaching the possible highest joint quality and welding process disadvantages such as porosity, poor surface quality, a tendency toward hot cracking, and low ductility for the Al alloys applied in the automotive industry.

The amount of hybrid vehicles and their contribution have increased in the global market. They are a promising aspect for a decrease in emissions. Different tests are used to determine the factors of such emissions. The goal of the present study was to compare the emissions of two hybrid vehicles of the same manufacturer: the plug-in version and the HEV version (gasoline + electric engine). These vehicles were chosen because they comprise the largest market share of hybrid cars in Poland. The exhaust emission tests were conducted in the WLTC tests on a chassis dynamometer and under real traffic conditions. Simultaneous testing on a dyno and under real driving is the most adequate test to assess the environmental aspects of vehicles—especially hybrids. The combustion engines of the tested vehicles were supplied with gasoline containing 5% biocomponents. The emissions, including CO₂, CO, NO_x, THC and PNs, were measured in accordance with the European Union procedure. According to the latter, the resistance to motion of the chassis dyno was adjusted to the road load, allowing the hybrid vehicles to move in electric mode and allowing the dynamometer to operate in energy recovery mode. The obtained emissions of CO₂, CO, NO_x and THC in the case of the plug-in hybrid vehicle were lower by 3%, 2%, 25%, and 13%, respectively, compared to the case of HEV. Fuel consumption in the case of the plug-in hybrid vehicle was lower by 3%, and PN was lower by 10% compared to the case of HEV (WLTC). In real driving conditions, the differences were more pronounced in favour of the plug-in vehicle: CO₂ emissions in the RDE test were 30% lower, NO_x emissions were 50% lower, and PN was 10% lower. An increase in emissions was only observed for CO₂ emissions—the plug-in vehicle’s on-road emissions were 6% higher compared to the HEV. The obtained emissions for FC and PN varied with actual velocity values due to competitive driving between a combustion engine and an electric motor, as well as existing acceleration and deceleration events during the test and other factors.

The following paper describes research on vehicle suspension elements: the ball joints. The worn surface roughness of selected ball pins and their bearings was compared in terms of vehicle mileage, utilization period, and car model. Ball pin roughness was measured using a scanning tunneling microscope (STM), whereas for the bearing surface, a profilometer was used. The aim of this study was to determine the resistive torque in an unloaded ball joint. Using the finite element method, models of the unloaded ball joint were analyzed in two scenarios: with and without interference between the worn ball and its bearing. Calculated values of resistive torques in the ball joint were compared, and recommendations were given relative to the mileage and the time after which it was necessary to perform verification or replacement of the ball joints.

Nowadays, there is an increased demand for energy, the access to which, however, is limited due to the decreasing of fossil sources and the need to reduce emissions, especially carbon dioxide. One possible remedy for this situation is using hydrogen as a source of green energy. Hydrogen is usually bound to other chemical elements and can be separated via energy-intensive few-step conversion processes. A few methods are involved in separating H₂ from biomass, including biological and thermochemical (TC) ones. Such methods and possible hazards related to them are reviewed in this study.

To fulfil a need of limitation automotive emissions the reduction of vehicle weight is widely recommended and achieved in many ways, both by the construction of individual elements of the vehicle, and by the selection of light materials including Al alloys. Connecting these elements with each other and with elements made of iron alloys can be realized, inter alia, by welding or stir welding. However, the quality of the welds obtained varies widely and depends on many design, operational and environmental factors. The present study focused on a review of various welding technics used to joint both similar and dissimilar Al alloys utilized in automotive industry, the effect of various process parameters on welds quality, and phenomena appeared in such welds..