Lignin is an abundant, renewable, and relatively cheap biobased feedstock that has potential in energy, chemicals, and materials. Kraft lignin, more specifically, has been used for more than 100 years as a self-sustaining energy feedstock for industry after which it has finally reached more widespread commercial appeal. Unfortunately, hardwood kraft lignin (HWKL) has been neglected over these years when compared to softwood kraft lignin (SWKL). Therefore, the present work summarizes and critically reviews the research and development (R&D) dealing specifically with HWKL. It will also cover methods for HWKL extraction from black liquor, as well as its structure, properties, fractionation, and modification. Finally, it will reveal several interesting opportunities for HWKL that include dispersants, adsorbents, antioxidants, aromatic compounds (chemicals), and additives in briquettes, pellets, hydrogels, carbon fibers and polymer blends and composites. HWKL shows great potential for all these applications, however more R&D is needed to make its utilization economically feasible and reach the levels in the commercial lignin market commensurate with SWKL. The motivation for this critical review is to galvanize further studies, especially increased understandings in the field of HWKL, and hence amplify much greater utilization.

Lignin has shown a great potential to produce fuels, value-added chemicals, and functional materials due to its high-energy density and intrinsic aromatic-based structure. Yet, the lignin precipitation of different biomasses needs investigation because most of the work has been performed on softwood and much less is known about hardwoods. In fact, the lignin from these two wooden biomasses vary in composition and pulping performance, which can reflect on lignin precipitation. Therefore, the present study investigated the precipitation and composition of 40 distinct kraft lignins obtained from pine, acacia, sweetgum, and eucalyptus black liquors. Two lignin fractions were precipitated at different pHs, according to known industrial lignin separation practices (pH = 9.5 and 2.5) from black liquors taken at different levels of pulping. Overall, lignin recovery increased with increasing lignin concentration in the black liquor, i.e., higher amounts of lignin were obtained at higher levels of delignification. In addition, pine lignins showed superior yields than the hardwoods and were around five times purer. Among the hardwoods, lignin recovery increased with the S–G ratio of the native lignin, and eucalyptus showed the best performance by achieving the highest yields and purities. Finally, the present work compared the lignin recovery yield and the purity of softwood and different hardwood lignins in a systematic way, which will increase awareness of this underutilized green material and could potentially increase the interest in establishing new lignin plants across the globe.

Integrating a Biorefinery into an Operating Kraft Mill

The desire to market sustainable packaging materials has led to an interest in the use of various fiber types as a raw material. It has been suggested that the use of annual crops for partial replacement of wood fiber would result in more sustainable products. Several life cycle analyses (LCA) have been performed to evaluate these claims. These LCAs provided conflicting and contradictory results because of the local conditions and the spe-cific pulping processes investigated. Selected LCAs are reviewed and the underlying reasons for these conflicting results are analyzed. Of all the agriculturally sourced annual fibers available, other than wood, only straw pulp is currently available in commercial quantities. A careful review of the available data suggests that neither an annual crop nor wood are more sustainable in general. Countries that allow burning of straw after harvest present a unique situation. Each situation needs specific and direct comparisons that are not generally available. The use of straw fiber in place of wood fiber does not appear to present any advantages to either the environmental impact of production or to the final product quality. The impact of substitution of straw fiber for hardwood pulp in bleached board applications and for high yield pine in linerboard applications has been examined in handsheet studies. In general, the partial substitution of straw pulp for wood pulp does not improve the handsheet physical properties. These studies suggest that straw pulp should be used in low fiber strength requirement applications, such as tissue and molded fiber products. Commercial progress of straw pulping by Kimberly-Clark and Essity in low fiber strength requirement applications is a sign that the nonwood fiber opportunity has growth potential.

Alkenyl Succinic Anhydride (ASA) is a sizing agent used in papermaking to increase the water repellency of paper. Almost 60 years after the introduction of the chemical in papermaking, scientists still have differing views on how ASA interacts with cellulose. Several experiments were conducted to bring more clarity to the ASA sizing mechanism, especially on the contentious question of ASA-cellulose covalent bonding or the esterification reaction between ASA and cellulose during papermaking. Herein, research papers and patents, including experiments and results, from the 1960s to 2020 were reviewed. Our investigation revealed that the ester bond formation between ASA and cellulose is insignificant and is not a prerequisite for sizing effectiveness; the main ASA-related material found in sized paper is hydrolyzed ASA or both hydrolyzed ASA and ASA salt. In addition, ASA emulsion stability and ASA emulsion retention are important for sizing efficiency improvement.