Rapeseed meal (RSM), a by-product of oilseed extraction connected to the agri-food and biofuel sectors, is currently used as animal feed and for other low-value purposes. With a biorefinery approach, RSM could be valorized as a source of bio-based molecules for high-value applications. This study provides a chemical characterization of RSM in the perspective of its valorization. A qualitative study of main functional groups by fourier transform infrared (FTIR) spectroscopy was integrated with a chemical characterization of macronutrients, minerals by inductively coupled plasma optical emission spectrometry (ICP-OES), phenolic acids and lipid components by high performance liquid chromatography-tandem mass spectrometry (HPLC-MS/MS), HPLC-diode-array detector (HPLC-DAD) and gas chromatography-mass spectrometry/flame ionization detector (GC-MS/FID). The study, conducted on different lots of RSM collected over a one-year period from an oil pressing factory serving a biofuel biorefinery, highlighted a constant quality over time of RSM, characterized by high protein (31–34%), fiber (33–40%) and mineral (5.5–6.8%) contents. Polyphenol extracts showed a significant antioxidant activity and a prevalence of sinapic acid, accounting for more than 85% of total phenolic acids (395–437 mg kg⁻¹ RSM). Results highlight the potentialities of RSM for further valorization strategies that may lead to the creation of new cross-sector interconnections and bio-based value chains with improvement of the economics and sustainability of the bioeconomy sectors involved.

First-generation biofuel biorefineries may be a starting point for the development of new value chains, as their by-products and side streams retain nutrients and valuable molecules that may be recovered and valorized for high-value applications. This study provides a chemical characterization of post-fermentation corn oil and thin stillage, side streams of dry-grind corn bioethanol production, in view of their valorization. An overall long-term study was conducted on the two co-products collected over 1 year from a bioethanol plant. Water content, acid value, sedimentation, mineral composition, and fatty acid profiles were analyzed on post-fermentation corn oil. Results highlighted that its acid value was high (19.72–24.29 mg KOH/g), indicating high levels of free fatty acids, but stable over the year due to standardized operating conditions. The fatty acid profile was that typical of corn oil, with a prevalence of linoleic (54–59% of total fatty acids) over oleic (23–27%) and palmitic (12–17%) acids. Macronutrients, fatty acid, and mineral profiles were investigated in thin stillage. Results revealed the acidic pH (4.05–4.68) and high dilution (90–93% water) of this side stream. The dry mass was composed of fats (19–30%), proteins (8.8–12.8%), ash (8.7–9.5%), and fiber (7.3–9.8%). The concomitant presence of a variegate complex of molecules of nutritional interest in corn bioethanol co-products, with several potential high-value market applications, make the perspective of their recovery a promising strategy to create new cross-sector interconnections according to circular economy principles.

With the increasing consumption of coffee beverages, an increased amount of food waste—spent coffee grounds (SCG)—is generated and disposed into landfills or combusted in incinerators. SCG are characterized as a highly polluting substance with partial toxicity due to the presence of caffeine, tannins, and polyphenols. It also contains 15% of oil on average, and its potential for biodiesel production is thus considerable. The aim of the presented work is to evaluate the possibility and technical potential of biodiesel production from the SCG oil (SCGO) by esterification and transesterification reaction. According to the characterization of the studied SCGO, this stream must be adjusted and purified to be utilized in the existing biodiesel production plant. Fatty acids (FA) represent 85.85% of the SCGO, with two dominant FAs—linoleic and palmitic acids. The necessity of removal and disposal of unsaponifiable matter, which accounts for 15% of the SCGO content, must be highlighted when producing biodiesel from the SCG. The objective of this research was the comparison of different biodiesel production processes, where a two-step transesterification process has been identified as the most successful method for biodiesel production from the SCGO with the highest ester content of 89.62% and the lowest content of unsaponifiable and unidentified matter in the final product. The novelty of the analyses is a characterization of the d unsaponifiable matter present in the SCGO, and the article highlights the importance of progression to be considered when evaluating the technical potential of the SCG biodiesel production integrated into a biorefinery. Nevertheless, the SCG biodiesel can contribute to fulfilling the mandatory share of advanced biofuel in the fuel energy mix given by national legislation and contribution to the circular economy approach of biorefineries.

Rapeseed meal (RSM), a by-product of rapeseed oil extraction, is currently used for low-value purposes. With a biorefinery approach, rapeseed proteins may be extracted and recovered for high-end uses to fully exploit their nutritional and functional properties. This study reports the application of RSM protein isolate, the main output of a biorefining process aimed at recovering high-value molecules from rapeseed meal, as a supplement to texture-modified (TM) food designed for elderly people with mastication and dysphagia problems. The compositional (macronutrients by Official Methods of Analyses, and mineral and trace element profiles using Inductively Coupled Plasma Optical Emission Spectrometry ICP-OES), nutritional and sensory evaluations of TM chicken breast, carrots and bread formulated without and with RSM protein supplementation (5% w/w) are hereby reported. The results show that the texture modification of food combined with rapeseed protein isolate supplementation has a positive impact on the nutritional and sensory profile of food, meeting the special requirements of seniors. TM chicken breast and bread supplemented with RSM protein isolate showed unaltered or even improved sensory properties and a higher nutrient density, with particular regard to proteins (+20–40%) and minerals (+10–16%). Supplemented TM carrots, in spite of the high nutrient density, showed a limited acceptability, due to poor sensory properties that could be overcome with an adjustment to the formulation. This study highlights the potentialities of RSM as a sustainable novel protein source in the food sector. The application of RSM protein proposed here is in line with the major current challenges of food systems such as the responsible management of natural resources, the valorization of agri-food by-products, and healthy nutrition with focus on elderly people.

The aim of this work was to develop innovative and sustainable extraction, concentration, and purification technologies aimed to recover target substances from corn oil, obtained as side stream product of biomass refineries. Residues of bioactive compounds such as carotenoids, phytosterols, tocopherols, and polyphenols could be extracted from this matrix and applied as ingredients for food and feeds, nutraceuticals, pharmaceuticals, and cosmetic products. These molecules are well known for their antioxidant and antiradical capacity, besides other specific biological activities, generically involved in the prevention of chronic and degenerative diseases. The project involved the development of methods for the selective extraction of these minor components, using as suitable extraction technique solid phase extraction. All the extracted and purified fractions were evaluated by NMR spectroscopic analyses and UV–Vis spectrophotometric techniques and characterized by quali-quantitative HPLC analyses. TPC (total phenolic content) and TFC (total flavonoid content) were also determined. DPPH and ABTS radical were used to evaluate radical quenching abilities. Acetylcholinesterase (AChE), amylase, glucosidase, and tyrosinase were selected as enzymes in the enzyme inhibitory assays. The obtained results showed the presence of a complex group of interesting molecules with strong potential in market applications according to circular economy principles.

A framework for assessing, from a sustainability and circular bioeconomy point of view, the best valorization approach for biorefineries side-streams has been developed and validated. Two biorefinery side streams are considered as case-studies for validation: rapeseed meal from biodiesel and corn oil from bioethanol production. Firstly, a methodology to evaluate different valorization scenarios has been developed following a holistic approach that addresses technical aspects, environmental impact, and economic analysis. This way, a framework (inspired by the Battelle Method and using insights from Multicriteria Decision Analysis) has been produced where the sustainability potential of each scenario can be assessed. Such framework has been validated for five valorization scenarios for rapeseed meal and seven scenarios for corn oil. It can be concluded that protein extraction through alkaline (NaOH) hydrolysis is the best approach for rapeseed meal valorization while carotenoids recovery through ion exchange extraction is the most suitable strategy for corn oil. Secondly, for the selected scenarios, an estimation of the maximum recoverable amount of valuable compounds is conducted at the European and country-level. The use of this framework substantially aids in the best choice of the cutting-edge conversion technologies, supporting industry practitioners in the selection of processes to be further scaled-up.