The subject of this paper is the solution to specific problems in the measurement of the coefficient of the sliding friction of material pairs using a variable incidence tribometer. The aim of this work was to solve the questions of the measurement of the static coefficient of friction using a variable incidence tribometer from the perspective of metrology. In particular, we intended to research the expression of the credibility of this measurement and the possibility of increasing the credibility of the measurement. Another problem that needs to be solved is the method of carrying out the measurement, which has an impact on its achieved uncertainty. Sliding friction is a phenomenon that depends on many material properties such as contact area roughness, moisture, lubricants, temperature, and relative motion velocity. If environmental conditions are defined, the main input parameter is the relative motion velocity. For this input quantity, friction force becomes a symmetrical problem, and it is only necessary to explore this phenomenon for positive values of velocities. Symmetry in this area simplifies the research of this science topic.
This paper deals with a modified methodology for measuring the static stiffness of the machine tool. Inspiration to modify the commonly used expanded method of static stiffness measurement resulted from considerably different experimentally measured static stiffness values in the simulated process of load application under laboratory conditions compared to the standard method. An important takeaway from the measurements is that the measured static stiffness of the table depends greatly on the previous work performed thereon and on the method of the load application onto the table. This modified view of the static stiffness of the machine can have an impact on the increased emphasis on eliminating the phenomena related thereto. It is applicable in engineering practice, in particular in the field of machine tool design, where it will ensure higher machining precision under comparable conditions. In the experiments performed, deformations and displacements were measured with a laser interferometer.
Static stiffness is determined by one-sided loading and unloading of machine parts relative to the selected base. For each structure, there will be some loss of potential energy due to the dissipative forces that occur during the loading inside the structure. This loss is manifested in hysteresis in the stiffness diagram. A new approach to the assessment of static stiffness consists in gradual, bilateral loading and unloading of the structure through the effect of static forces of different magnitude. In this process, the stiffness hysteresis varies, depending on the intrinsic nature of the dissipative forces, a specific property suitable for assessing the condition of machines.
15 February 2023 in Tehnicki vjesnik - Technical Gazette
The aim of this paper is to examine the metrological characteristics of some of the most commonly used coordinate measurement systems in industry in a case study of the flatness error. The accuracy and measurement uncertainty of the coordinate measur...
Topology optimization is a dynamically developing area of industrial engineering. One of the optimization tasks is to create new part shapes, while maintaining the highest possible stiffness and reliability and minimizing weight. Thanks to computer technology and 3D printers, this path of development is becoming more and more topical. Two optimization conditions are often used in topology optimization. The first is to achieve the highest possible structure stiffness. The second is to reduce the total weight of the structure. These conditions do not have a direct effect on the number of elements in the resulting structure. This paper proposes a geometric method that modifies topological structures in terms of the number of truss elements but is not based on the optimization conditions. The method is based on natural patterns and further streamlines the optimization strategies used so far. The method’s efficiency is shown on an ideal Michell truss.
Lattice and gyroid structures are often subjected to additive technologies to produce various types of products, and the current market has a number of 3D printers that can be used for their production. The quality of the products produced in this way can be assessed on the basis of technical parameters and the filament used. Such an approach, however, is insufficient. In terms of quality, other product parameters need to be assessed, such as the surface texture and the internal structure’s porosity. For such an assessment, we can use the industrial tomography method and the method of roughness measurement via an optical microscope. The paper presents research on the assessment of the surface texture and porosity in lattice and gyroid structures. For the research, two types of test specimens—a specimen with a lattice structure and a specimen with a gyroid structure—were prepared. The obtained results proved that the 3D printing technology directly impacted the surface texture and porosity. For experimental specimens produced by SLS technology, we found that it was very important to carefully remove the excess powder, as unremoved powder can significantly affect the porosity results. For specimens produced by FDM technology, the research confirmed that some “gaps” between the layers were not pores but defects created during specimen production. When analyzing the surface using the Alicon Infinite G5 optical microscope, we found that the measured roughness results were directly impacted by the specimen’s surface color, the structure’s geometry, and the ambient light, which was confirmed by a red lattice experimental specimen, the surface of which could not be scanned. Based on the above, it can be stated that the selection of 3D technology for additive production needs must be given adequate attention regarding the quality of the created structures and textures.