Curauá is a bromeliad of Amazonian origin, present in some states in the northern region of Brazil and in other countries in South America. Its natural fibers have several technological advantages for application in composite materials. The objective of this research was to investigate the potential of using the fiber of Curauá as a reinforcement element in mortars for wall covering. Mortars were made with a 1:1:6 ratio (cement:lime:sand) in relation to their mass, evaluating the effect of adding 1%, 2% and 3% of Curauá fiber natural and fiber treated in NaOH solution in relation to the mass of cement, compared to the reference mixture (0%). Technological properties such as consistency, water retention and incorporated air content, compressive strength, water absorption and durability in wetting and drying cycles were evaluated. The results showed that the addition of the Curauá fiber causes an improvement in the mechanical properties of mortars, and at levels of addition 3% or more, it causes problems of workability and incorporation of air into the dough, thus, the fiber addition in 2% presented better results for application in coating mortars, in relation a Brazilian norm, even improving the durability of external coatings.

Expanded clay concrete (ECC) is a promising structural material for buildings due to its light weight and heat- and sound-insulating properties. Adding basalt fibers (BFs) in ECC reduces its brittleness and enhances its mechanical properties. The heat treatment (HT) of BF-reinforced ECC can significantly accelerate the strength growth during cast-in-situ construction, which allows the reduction of the turnover of the formwork and the construction period, as well as leading to lower construction costs. This paper presents an HT technology for load-bearing structures, containing a BF-reinforced ECC mix and using infrared rays for cast-in-situ construction. The issue of the strength growth of BF-reinforced ECC during HT has been studied. Microsilica and fly ash were added to the ECC mix to obtain a compressive strength of more than 20 MPa. Four different mixes of ECC with chopped BFs in the ratios of 1:0, 1:0.0045, 1:0.009 and 1:0.012 by weight of cement were studied. Test specimens were heated by infrared rays for 7, 9, 11, 13, 16 and 24 h. Then, the heat-treated specimens were tested for compressive strength after 0.5, 4, 12 and 24 h cooling periods. The analysis and evaluation of the experimental data were carried out based on probability theory and mathematical statistics. Mathematical models are proposed for forecasting the strength growth of BF-reinforced ECC during cast-in-situ construction.

Gypsum binders and the products based on them are widely in demand in the construction materials market, which is due to their easy production technology, lower energy consumption, and low environmental impact in relation to Portland cement. Not only natural gypsum (NG), but also phosphogypsum (PG), which is a by-product of the synthesis of orthophosphoric acid from phosphorite rock, can be used as a source of raw materials for the production of gypsum materials. PG is produced annually in large quantities throughout the world. In chemical composition, PG mainly consists of calcium sulfate dihydrate CaSO₄·2H₂O, so it is a good potential analogue of natural gypsum, which is used as the main component of gypsum building materials. Thus, the useful recycling of PG as a technogenic resource with valuable properties will expand the raw material base for the production of gypsum materials. This approach to handling technogenic resources fits well with the principles of a circular economy. However, like any technogenic resource, PGs from different enterprises normally differ in their deposits of the original phosphate rock and production technologies. Therefore, PG contains a large number of undesirable impurities, the proportion and composition of which vary over a wide range. This feature does not allow for predicting the properties of PG-based materials without a preliminary detailed study of PG. This research was aimed at carrying out a comprehensive study of the characteristics of PGs from three different industrial plants to evaluate their relationship with the properties of gypsum materials based on them. It was found that PGs have significant differences in their structural and morphological characteristics both in relation to each other and in relation to NG. Also, binders based on PG and NG have significant differences in their physical properties. The average density, compressive strength, and flexural strength for the PG binders with equal workability are lower than those of NG binders. At a water/solid ratio (W/S) < 0.7, all PG binders exhibit comparable compressive strength to NG binders. Thus, PG can act as an alternative to natural gypsum in gypsum binders.

Due to its novelty, futuristic appearance of created forms, a vivid contrast with a conventional image of a construction site, construction 3D printing attracts attention of a wide audience. Specialists see it as affording significant possibilities for saving all kinds of resources, reducing construction time, giving possibility to implement progressive design solutions, but they also see serious problems, such as: an immature general concept of development of additive technologies, a limited range and high cost of consumables, lack of methods for development of new compositions and lack of experience in application of such methods as a result. The paper analyzes links between the process factors and properties of molding components; principles of their practical implementation are proposed. Special attention is given to the issues in assessment of construction printability of newly-developed compositions.

The search for ways to utilize and recycle industrial by-products is the basic principle that governs rational environmental management, synthesis of “green” materials, and appears as one of the main criteria for sustainable development in most countries of the world. Gypsum-containing waste (GCW) derived from industries, represents a large-tonnage product. The production of gypsum materials could be one of the ways to recycle GCW products. GCW from various industries can be used as an alternative to natural raw materials when producing gypsum binders. However, the features of GCW do not allow the production of a high-quality binder when traditional technologies are applied, so it requires the development of additional methods or the introduction of various modifiers to the binder system. One of the ways to increase the efficiency of GCW as a raw material for the production of gypsum binders is to apply a semi-dry pressing method, at reduced values of the W/S ratio of the binder. The objective of this research was to study the possibility of increasing the efficiency of GCW using citrogypsum for production of gypsum materials, by optimization of the mix design and by applying a semi-dry pressing method, using a lower pressure load at the molding stage. The mix design and technological parameters were optimized using mathematical planning of the experimental method. Parameters such as the amount of citrogypsum as an additive in the raw mixture, molding pressure, and water–solid (W/S) ratio were taken as input parameters of variation. To plot the relationship of the input–output parameters, the SigmaPlot software was applied, to analyze and demonstrate scientific and statistical data in the form of nomograms. It has been established that the use of the semi-dry pressing method with the optimal mix design and technological parameters, makes it possible to obtain gypsum samples with demolding strengths up to 2 MPa, and final compressive strengths up to 26 MPa. The incorporation of citrogypsum and the optimal W/S ratio of 0.25, results in positive effects, such as a reduction in the sticking properties of the mix during the demolding stage, and the homogeneity of compaction and visual appearance of the samples were also improved.

A large amount of research publications and analytical data, concerning gypsum-bearing wastes (GSW) gives an understanding of their huge volumes in many countries, as well as the urgent need to find solutions and opportunities that open up in the development and implementation of effective technologies for the disposal of GSW in various areas of the construction industry. In this paper, the review of actual technological approaches for recycling of GSW in the framework of such field of utilization as a gypsum binder production. It was found, that application of traditional technologies of synthesis of binders, containing natural raw materials is not reasonable for GSW-bearing binders due to variation in component composition, high concentration of impurities, and high dispersion. For this reason, the most advanced technologies proposed by various researchers provide for measures to correct these shortcomings or involve the synthesis of the final product - a high-quality gypsum binder, which is based on different principles - growing crystals of the desired geometry and properties in salt and acid solutions. These technologies are characterized by complexity, a negative impact on equipment, and personnel. In addition, they lead to the formation of secondary waste, which reduces the attractiveness of their practical implementation. Synthesis of GSW-bearing binders using the method of calcining is the simplest technologically and organizationally, but the binders are characterized by unsatisfactory physical and mechanical properties. The desired way to increase their profitability and investment attractiveness is the possibility of providing comprehensive processing of raw materials, where the final product will be not only binders but also other conditioned products, taking into account the minimum formation of secondary waste. The development of such technology of GSW recycling and its implementation on a commercial scale will allow increasing the volume of GSW recycling as well as to solve the ecological aspects and to expand the raw materials source base in regions where this problem is actual