The paper presents a hypothetical conversion of a conventional cable skidder powertrain to its hybrid version. Simulations of skidder operation were made for two existing forest paths, based on the technical characteristics of the engine, transmission system and the characteristics of the winch. Fuel and time consumption were calculated per working cycle considering the operating conditions (slope, load mass). The model was then converted to a hybrid version by adding a battery energy storage system in parallel with the electrical power generator and by employing an energy management control strategy. The dimensions of the battery and the power generator were chosen based on the characteristics of the existing winch with the aim of completely taking over its operation. The management strategy was selected using the specific fuel consumption map. All simulations were repeated for the hybrid drive under the same operating conditions. The results show that fuel savings of around 13% can be achieved with the selected hybrid drive and steering strategy.
Over the last decade, off-road vehicles have been increasingly hybridized through powertrain electrification in terms of additional electrical machine-based propulsion and battery energy storage, with the goal of achieving significant gains in fuel economy and reductions in greenhouse gases emissions. Since hybrid powertrains consist of two or more different energy sources and may be arranged in many different configurations, there are many open questions in their design and powertrain energy management control, which may have influence on the hybridized powertrain purchase cost and efficiency. This paper presents simple backward optimization models of conventional and hybrid cable skidder powertrains. These models are then used in the optimization of control variables over one forest path in order to find the minimum possible fuel consumption. The optimization results show that 15% fuel efficiency improvement in winching and skid trail driving can be achieved with the selected hybrid powertrain. With that improvement, main hybrid drive components can be paid off in 13 years.
In order to meet the increasingly stricter emissions’ regulations, road vehicles require additional technologies aimed at the reduction of emissions from the internal combustion engine (ICE). A favorable solution from the standpoint of costs and simplicity of integration is a 48-V electrical architecture utilizing a low-voltage/high-power induction machine, which operates as the so-called engine belt starter generator (BSG) coupled via a timing belt with the ICE crankshaft within a P0 mild hybrid power train and used for starting up and boosting of the ICE power output, as well as for recuperating kinetic energy during vehicle deceleration. The aim of this work was to design a vibration damping system for the belt transmission within the so-called front end accessory drive (FEAD), which couples the BSG with the ICE crankshaft and to test the control system by means of simulations for realistic operating regimes of the P0 mild hybrid power train in order to show the functionality of the proposed approach in terms of mild hybrid vehicle performance improvement. Simulation results have pointed out effective attenuation of belt compliance-related vibrations using the proposed active damping control, with vibration magnitude reduced between three and five times compared to the default case during engine start-up phase. They have indicated the realistic belt slippage effects during engine start-up phase and have illustrated the effectiveness of the FEAD torque boosting capability with 30% gain in acceleration during vehicle launch.
This paper investigates potential uses of a novel direct driven electro-hydraulic systems for articulated forestry tractors (skidders), due to these systems having notably higher energy efficiencies compared to classical electro-hydraulic systems that are currently being used in skidders for steering, lifting the front and the rear plate, as well as for operating the double-drum winch. A detailed analysis of the skidder rear plate mechanism is carried out, and static force profiles of hydraulic cylinders are obtained for the rear plate based on mechanism dynamics and measurement data from the literature. Thus, obtained results have been used to emulate the real-life force profiles in laboratory experiments featuring both the classical and the proposed direct driven hydraulic systems for the purpose of comparative analysis of their energy and fuel efficiency. These results are subsequently used to estimate the skidder fuel consumption and possible fuel savings over the entire vehicle life span for the realistic vehicle utilisation scenario. The main result is that fuel consumption can be reduced up to five times in the case of direct driven hydraulic system, thus effectively resulting in return of investment period of about four years in the case of skidder being retrofitted with direct driven hydraulic system.
About Me
Finished mechatronics and robotics on Faculty of mechanical engineering and naval architecture in Zagreb. Love sports and cars.
Finished mechatronics and robotics on Faculty of mechanical engineering and naval architecture in Zagreb. Love sports and cars.