Although cow manure is a valuable natural fertilizer, it is also a source of extreme greenhouse gas emissions, mainly methane. For this reason, this study aims to determine the impact of investments in a biogas plant on the energy and economic aspects of the operation of a dairy farm. A farm with a breeding size of 600 livestock units (LSU) was adopted for the analysis. In order to reach the paper’s aim, the analysis of two different scenarios of dairy farm functioning (conventional–only milk production, and modern–with biogas plant exploitation) was conducted. The analysis showed that the investment in biogas plant operations at a dairy farm and in using cow manure as one of the main substrates is a more profitable scenario compared to traditional dairy farming. Taking into account the actual Polish subsidies for electricity produced by small biogas plants, the scenario with a functioning biogas plant with a capacity of 500 kW brings €332,000/a more profit compared to the conventional scenario, even when taking into account additional costs, including the purchase of straw to ensure a continuous operation of the installation. Besides, in the traditional scenario, building a biogas plant allows for an almost complete reduction of greenhouse gas emissions during manure storage.

Composting is the natural, exothermic process where the huge amount of heat that is created is an issue of organic matter decomposition. However, too high temperature can reduce the microbial activity during the thermophilic composting phase. The aim of this study was to analyze the effect of heat excess removal from composted materials on the process dynamic. The experiment was performed in two parallel bioreactors. One of them was equipped with a heat removal system from the bed of the composted material. Three experiments were carried out with mixtures of different proportions: biological waste, wheat straw, and spent coffee grounds. The content of each option was determined based on a previous study of substrates to maintain the C/N ratio for the right composting process, provide adequate porosity composted material, and enable a proper degree of aeration. The study showed the possibility of receiving part of the heat from the bed of composted material during the thermophilic phase of the process without harm both to the course of composting and the quality of the final product. This shows that at a real scale, it can be possible to recover an important amount of heat from composted materials as a low-temperature heat source.

This paper shows the concept and preliminary test of the composting process control with fuzzy logic. The temperature in the compost heap during the process is greater than 80 °C. Because wastes of agricultural origin do not require hygienization, part of the heat can by retrieved, which lowers the temperature in the heap to 55 °C (this is also the optimum temperature for the composting process). The heat retrieved from a compost heap can be used in another place. Therefore, a composting system was developed in which the aeration rate and heat removal rate can be adjusted. There are two goals of this system: maximising the amount of the heat retrieved from the heap and minimising the duration of the composting process. In the preliminary experiments freshly mown grass with 50 % cabbage was used as the compost material. The results show that the fuzzy logic control system functions correctly with respect to calculations. During the study, a median 90 MJ of heat was produced by the bioreactor; the thermophilic phase was shortened to 12 days. There was also a reduction in the emission of ammonia.

Author(s):M Neugebauera, P Sołowieja, J Piechockia, W Czekałab, D JanczakbaUniversity of Warmia and Mazury in

This study investigates the impact of different corn silage preparation methods, namely the traditional and Shredlage methods, on digestibility and biogas yield in anaerobic digestion and its nutritional value—the first complex study of its kind. Key parameters of both silage types were analyzed, including chemical composition, fiber content, and elemental makeup. Methane and biogas production were assessed under standardized fermentation conditions. The results showed that the Shredlage method, characterized by more intensive chopping, led to higher biogas and methane yields per unit of organic dry matter compared to traditional silage. This improvement is attributed to enhanced digestibility due to the lower content of neutral detergent fiber (NDF), acid detergent fiber (ADF), and crude fiber in Shredlage. An elemental analysis revealed slight differences in carbon-to-nitrogen (C/N) ratios, with both silages showing values suitable for efficient fermentation. Despite minor variations in mineral content, Shredlage demonstrated greater efficiency in biogas production, particularly for rapid fermentation processes. The findings underscore the importance of silage preparation techniques in optimizing biogas yield and suggest Shredlage as a superior option for enhancing energy recovery in biogas plants. Future work should explore the economic trade-offs and scalability of these methods.