To accurately study the dynamic characteristics of the spiral bevel gear transmission system in a helicopter tail transmission system, the finite element model of the gear shaft was established by a Timoshenko beam element, and the mechanical model of the spiral bevel gear was created by the lumped mass method. The substructure method is employed to extract the dynamic parameters from the gearbox’s finite element model, and the dynamic model of the spiral bevel gear‐shaft‐bearing‐gearbox coupling system was built according to the interface coordination conditions. In the model, the influences of time‐varying stiffness, a time‐varying transmission error, gearbox flexibility, unbalance excitation, and a flexible shaft and bearing support on the system vibration were taken into account simultaneously. On this basis, the dynamic differential equations of the full coupling system of the spiral bevel gear were derived, and the effects of the gearbox flexibility, the shaft angle, and the unbalance on the dynamic properties of the system were analysed. The results show that the gearbox flexibility can reduce the gear meshing force and bearing force, in which there is a more significant impact on the bearing force. The shaft angle affects the position, size, and direction of the system’s axis trajectory. Meanwhile, the meshing force and the bearing force of the system are also varied because of the various pitch angles of the driving and driven gears under different shaft angles. The unbalance of the gear shaft has an effect on the vibration of the spiral bevel gear transmission system in all directions, wherein the influence on the torsional vibration is the most significant, and the influence increases as the unbalance rises. The unbalance of the gear shaft also affects the meshing force and bearing force, which increases as the rotational speed rises. This research provides a theoretical basis to optimize dynamic performance and reduce the vibration and noise of a spiral bevel gear full coupling system.
13 April 2021 in Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science
The coupled dynamic model of the intermediate and tail gearboxes’ spiral bevel gear-oblique tail shaft-laminated membrane coupling was established by employing the hybrid modeling method of finite element and lumped mass. Among them, the dynamic equation of the shaft was constructed by Timoshenko beam; spiral bevel gears were derived theoretically by the lumped-mass method, where the effects of time-varying meshing stiffness, transmission error, external imbalance excitation and the like were considered simultaneously; laminated membrane coupling was simplified to a lumped parameter model, in which the stiffness was obtained by the finite element simulation and experiment. On this basis, the laminated membrane coupling and effects of several important parameters, including the unbalance value, tail rotor excitation, oblique tail shaft’s length and transmission error amplitude, on the system’s dynamic characteristics were discussed. The results showed that the influences of laminated membrane coupling and transmission error amplitude on the coupled system’s vibration response were prominent, which should be taken into consideration in the dynamic model. Due to the bending-torsional coupled effect, the lateral vibration caused by gear eccentricity would enlarge the oblique tail shaft’s torsional vibration; similarly, the tail rotor’s torsional excitation also varies the lateral vibration of the oblique tail shaft. The coupled effect between the eccentricity of gear pairs mainly hit the torsional vibration. Also, as the oblique tail shaft’s length increased, the torsional vibration of the oblique tail shaft tended to diminish while the axis orbit became larger. The research provides theoretical support for the design of the helicopter tail transmission system.
12 December 2023 in International Journal of Thermal Sciences