To address the impacts of climate change, it is imperative to significantly decrease anthropogenic greenhouse gas emissions. Biomass-based chemicals and fuels will play a crucial role in substituting fossil-based feedstocks and reducing emissions. Gasification-based biomass conversion processes with catalytic synthesis producing chemicals and fuels (Biomass-to-X, BtX) are an innovative and well-proven process route. Since biomass is a scarce resource, its efficient utilization by maximizing product yield is key. In this review, the electrification of BtX processes is presented and discussed as a technological option to enhance chemical and fuel production from biomass. Electrified processes show many advantages compared to BtX and electricity-based processes (Power-to-X, PtX). Electrification options are classified into direct and indirect processes. While indirect electrification comprises mostly the addition of H2 from water electrolysis (Power-and-Biomass-to-X, PBtX), direct electrification refers to power integration into specific processing steps by converting electricity into the required form of energy such as heat, electrochemical energy or plasma used (eBtX). After the in-depth review of state-of-the-art technologies, all technologies are discussed in terms of process performance, maturity, feasibility, plant location, land requirement, and dynamic operation. H2 addition in PBtX processes has been widely investigated in the literature with process simulations showing significantly increased carbon efficiency and product yield. Similar studies on direct electrification (eBtX) are limited in the literature due to low technological maturity. Further research is required on both, equipment level technology development, as well as process and system level, to compare process options and evaluate performance, economics, environmental impact and future legislation.
The substitution of fossil resources by renewable alternatives is a major challenge for our society. Kolbe electrolysis converts carboxylic acids to hydrocarbons, which can be used as base chemicals, specialty chemicals, or fuels. Carboxylic acids may be retrieved from biomass or residues and, in consequence, can be a sustainable feedstock. Since the Kolbe electrolysis has only been investigated in lab scale, this work proposes the first basic engineering design study on process development for a continuously working process. Thermophysical data, including solubility and boiling point, are used to gain insight into requirements on process equipment such as separation processes or process parameters such as operating temperature. Furthermore, Aspen Plus was used to retrieve information on acid base equilibria and azeotropes. The process development for three different feedstocks (acetic acid, valeric acid and lauric acid) was performed. The process design shows that most of the process units are rather straightforward and rely on state of the art technologies. The addition of an alkaline catalyst improves the solubility and deprotonation of the carboxylic acid but on the cost of a possibly lower product selectivity. Elevation of the operating temperature above the Krafft point is necessary for long-chain fatty acids. Kolbe electrolysis can be an interesting technology for future production processes based on carboxylic acids and electricity from sustainable sources.
The chemical industry needs new methods for sourcing carbon-containing feedstocks from renewable sources to decrease CO2emissions and reduce reliance on fossil fuels. Ethylene, a crucial base chemical used for making polymers and ethylene oxide, is primarily produced through steam cracking of fossil feedstocks. However, an evolving technology is the electrochemical reduction of CO2or CO to produce ethylene. The study assesses the environmental, economic and energetic performance of a new biomass-based process that produces ethylene based on the electrochemical reduction of CO. The results are based on mass and energy balances from process simulation. The CO is produced by either gasification of biomass or combustion of biomass with CO2capture and CO2electrolysis. Besides ethylene, the process produces acetic acid, ethanol, oxygen and hydrogen as by-products which are purified and sold. The annual output varies between 36 and 68 kt ethylene with a biomass input of 157 kt. The levelized cost of ethylene ranges from 3,920 to 7,163 €/t with the gasification routes being the most cost-effective. The ethylene price is heavily dependent on electricity price, current density, operating voltage, and by-product prices. The carbon efficiency of the gasification-based routes is lower (64%) than the combustion-based routes (85%–86%). However, the energy efficiency is higher for the gasification-based routes (42%) compared to the combustion-based routes (28%). Conversion of ethanol to ethylene increases the ethylene yield with minimal impacts on the ethylene price. In terms of CO2emissions, the gasification-based routes show lower emissions. Scenarios using wind power show a significant emission reduction potential compared to fossil products.
Combustion plants based on wooden biomass as fuel can contribute to a decarbonization of the energy sector by reducing the need for fossil energy usage, which decreases the net carbon dioxide output in the atmosphere. However, the flue gas of biomass-based combustion plants contains increased amounts of particulate matter, which need to be separated before release into the environment because of legal emission limits. In medium-sized plants, electrostatic precipitators (ESP) are commonly used separators to minimize the particulate matter concentration. Due to new regulations based on the medium combustion plants directive introduced by the EU, continuous surveillance of secondary precipitation technologies like ESP has to be implemented. The method proposed in this paper focuses on the readily available current (I) and voltage (U) data of the high-voltage unit supply of an ESP to calculate the efficiency of the particle separation. Consequently, a continuous proof of function can be delivered without high cost for additional measurement equipment. This article proves the effectiveness of the method in calculating the precipitation effectiveness of the ESP. It is shown that the deviation from the separation efficiency calculated by the method and the measured efficiency is smaller than 7%. Additionally, it is necessary to define a suitable reference signal that indicates whether the combustion plant is running or not. Hence, the availability of the system can be evaluated. This method will help operators to meet legal requirements.