This work is devoted to evaluating the effectiveness of the recovery of carbon fibers from end-of-life wind turbine blades in the pyrolysis process, and the use of those fibers in the production of flat composite panels. The recovery of carbon fibers from wind turbine blades uses a pyrolysis process at 500–600 °C in a non-oxidizing atmosphere, in such a way that makes it possible to preserve the shape and dimensions of the fibers. Using recycled carbon fibers, flat CFRP sheets with epoxy resin matrix were produced by pressing. Seven different series of samples were tested, which differed in fiber length, fiber orientation, and pressure holding time. The results obtained on the recycled fibers were compared to the original carbon fibers, cut to corresponding lengths. Additionally, one of the series was reinforced with a biaxial fabric. The most favorable pressing parameters are empirically found to be pre-pressing 2 MPa (10 min), and further pressing at a pressure of 7 MPa until the resin completely cross-linked (about 120 min). A number of tests were carried out to demonstrate the usefulness of pyrolytic fibers, including tensile strength of carbon fibers, bending strength, SEM observations, FT-IR, and Raman spectroscopy. The tests carried out on the carbon fibers show that the pyrolysis process used leaves about 2% of the matrix on the surface of the fiber, and the tensile strength of the fibers drops by about 20% compared to the new carbon fibers. The research results show that the use of the recycled carbon fibers in the production of flat composite plates is reliable, and their mechanical properties do not differ significantly from plates made of corresponding original carbon fibers. Composite panels with the pyrolytic fibers (274 MPa) show up to a 35% higher flexural strength than similarly produced panels with the original new carbon fibers (203 MPa), which means that the panels can be used in the production of elements for footbridges, bridges, pipelines, or structural elements of buildings and roofing.

Due to the current trends in sustainable development and the reduction in the use of fossil fuels (Green Deal strategy and the circular economy), and thus, the increased interest of the polyurethane industry in polyols derived from renewable sources, it is important to study the impact of these polyols on the flammability of new bioelastomers. The goal of this study was to check the influence of biobased polyols, such as tall oil (TO)-based polyols, soybean oil (SO)-based polyol, and rapeseed oil (RO)-based polyol, on the reduction in the burning and fume emissions of polyurethane and poly(urea)urethane elastomers (EPURs and EPUURs). The thermal stability of these materials was tested using thermogravimetric analysis (TGA). In turn, the flame retardancy and smoke emissions were checked using a cone calorimetry test. The released gases were identified using TGA coupled with Fourier transform infrared (FT-IR) spectroscopy (TGA/FT-IR). Moreover, the morphological and structural characteristics of the char residues were characterized using FT-IR and scanning electron microscopy (SEM) with energy-dispersive spectroscopy (EDS). The obtained data were compared to the results received for elastomers produced with petroleum substrates. The addition of biobased polyols led to a reduction in the burning as a result of the formation of char, especially RO polyol. Moreover, the TO and RO polyols increased the thermal stability of the elastomers.

The aim of this research was to improve the electrical and mechanical properties of carbon-fibre-reinforced polymers (CFRP) based on thermoplastic acrylic resin ELIUM^®, by introducing single-walled carbon nanotubes (SWCNTs) into their structure. The laminates were fabricated using the infusion technique of infiltrating the carbon fabric with the mixture of acrylic resin and SWCNTs. The addition of SWCNTs improved the electrical conductivity through the thickness of the laminate by several times compared to the laminate without modification. No defects or voids were observed in the structure of the fabricated nanocomposites. The introduction of SWCNTs into the CFRP structure increased the Young’s modulus, interlaminar shear strength and impact resistance. DMA analysis showed almost no change in the glass transition temperature of the fabricated SWCNT/CFRP nanocomposites compared to the reference laminate.

Recently, the photovoltaic technology has become very popular as a means to produce renewable energy. One of the problems that are still unsolved in this area of the industry is that photovoltaic panels are subject to a significant loss of efficiency due to the accumulation of dust and dirt. In addition, during the winter season, the accumulation of snow and ice also reduces or stops the energy production. The current methods of dealing with this problem are inefficient and pollute the environment. One way with high potential to prevent the build-up of dirt and ice is to use transparent coatings with self-cleaning and icephobic properties. In this work, the chemical modification of an epoxy–silicone hybrid resin using dually functionalized polysiloxanes was carried out. The icephobic properties (ice adhesion and freezing delay time of water droplets), hydrophobic properties (water contact angle, contact angle hysteresis, and roll-off angle), average surface roughness, and optical properties were characterized. It can be concluded that the performed chemical modification resulted in a significant improvement of the icephobic properties of the investigated coatings: ice adhesion decreased by 69%, and the freezing delay time increased by 17 times compared to those of the unmodified sample. The polysiloxanes also caused a significant reduction in the contact angle hysteresis and roll-off angle. The chemical modifications did not negatively affect the optical properties of the coatings, which is a key requirement for photovoltaic applications.

Ice accumulation on wind turbine blades due to the impact of supercooled water droplets can be reduced by the application of surfaces with anti-icing properties. Hydrophobic surfaces are considered as a promising solution because of their water repellent behavior. In recent years, short-pulsed laser technologies have been developed as an efficient technique to modify the surface properties of materials. However, the anti-icing properties of such surfaces have not yet been validated. In this work, a hybrid modification of polyester resin-based gelcoats was adopted. Laser patterning (LP) was used to produce periodic surface structures on modified unsaturated polyester resin (UPR) substrates. One of the innovations of this research is the utilization of novel purpose-made chemical modifiers for gelcoats. The implementation of linear polymethylhydrosiloxane (PMHS) as a building block is a key improvement in terms of durability and functionality of the coating, since there is an option of introducing not only groups bonding in the polyester into one molecule, but also groups that increase hydrophobicity. The other novelty is a successfully conducted experiment combining such chemical modification with laser texturization of the surface. The influence of the laser energy, pattern shape, and spatial periods on the topographical characteristics and hydrophobicity as well as the anti-icing properties of the produced surfaces were investigated. To characterize the surface topography of the produced structures, scanning electron microscopy (SEM) and profilometer were utilized. Measurements of the wettability parameters (static contact angle and contact angle hysteresis) on the treated surfaces allowed the identification of the influence of wetting behavior and laser parameters on the investigated materials. Anti-icing properties were characterized by ice adhesion (IA) and freezing delay time (FDT) tests. It was found that hybrid modification of unsaturated polyester resin by chemical modifiers and laser treatment increased the hydrophobic and anti-icing properties of polyester gelcoats.

Ice accumulation is a key and unsolved problem for many composite structures with polymer matrices, e.g., wind turbines and airplanes. One of the solutions to avoid icing is to use anti-icing coatings. In recent years, the influence of hydrophobicity of a surface on its icephobic properties has been studied. This solution is based on the idea that a material with poor wettability maximally reduces the contact time between a cooled drop of water and the surface, consequently prevents the formation of ice, and decreases its adhesion to the surface. In this work, a hybrid modification of a gelcoat based on unsaturated polyester resin with nanosilica and chemical modifiers from the group of triple functionalized polyhedral oligomeric silsesquioxanes (POSS) and double organofunctionalized polysiloxanes (generally called multi-functionalized organosilicon compounds (MFSC)) was applied. The work describes how the change of modifier concentration and its structural structure finally influences the ice phobic properties. The modifiers used in their structure groups lowered the free surface energy and crosslinking groups with the applied resin, lowering the phenomena of migration and removing the modifier from the surface layer of gelcoat. The main studies from the icephobicity point of view were the measurements of ice adhesion forces between modified materials and ice. The tests were based on the measurements of the shear strength between the ice layer and the modified surface and were conducted using a tensile machine. Hydrophobic properties of the obtained nanocomposites were determined by measurement of the contact angle and contact angle hysteresis. As the results of the work, it was found that the modification of gelcoat with nanosilica and multi-functionalized silicone compounds results in the improvement of icephobic properties when compared to unmodified gelcoat while no direct influence of wettability properties was found. Ice adhesion decreased by more than 30%.