In the context of new product development (NPD), research has shown that not having a common understanding of visual design representations (VDRs) has affected collaboration between industrial designers and engineering designers. The aim of the research presented in this paper was two-fold. Firstly, to identify the representations employed by industrial designers and engineering designers during NPD from a literature survey. Secondly, to define and categorize these representations in the form of a taxonomy that is a systematic organization of VDRs that are presently dispersed in the literature. For the development of the taxonomy, four measures encompassing orthogonality, spanning, completeness and usability were employed. It resulted in four groups consisting of sketches, drawings, models and prototypes. Validation was undertaken by means of an interview survey and further, presenting the taxonomy at an international conference. The results showed that no issues were raised by the respondents con...

There can be a tendency, even within companies who practice concurrent engineering, to limit customer involvement to the initial and final stages of the new product development process only. This invites the possibility that the customers' opinions will be lost or at least diluted during the intermediate stages of the process. A joint research project involving Loughborough University and the Central University of Technology, Free State has provided evidence, through several case studies, that physical models created via rapid prototyping enable the customer to be involved throughout the development process. The benefits associated with using physical models are discussed, showing that these models have a unique role to play in promoting customer involvement. The authors propose the method termed Customer Interaction with Functional Prototypes, which has been implemented during several new product development projects carried out in both academic and industrial environments. At present, the Customer Interaction with Functional Prototypes method is suitable for facilitating customer interaction primarily with the aesthetic and ergonomic aspects of simple consumer products or with stand-alone subsystems of more complex products. The method compliments the use of virtual prototyping and design analysis required to optimize the functional aspects of a product through the application of engineering science.

Purpose: 3D printing is believed to be driving the third industrial revolution. However, a scientometric visualizing of 3D printing research and an exploration its hotspots and emerging trends are lacking. This study aims to promote the theory development of 3D printing, help researchers to determine the research direction and provide a reference for enterprises and government to plan the development of 3D printing industry by a comprehensive understanding of the hotspots and trends of 3D printing. Design/methodology/approach: Based on the theory of scientometrics, 2,769 literatures on the 3D printing theme were found in the Web of Science Core Collection’ Science Citation Index Expanded (SCI-EXPANDED) index between 1995-2016. These were analyzed to explore the research hotspots and emerging trends of 3D printing with the software CiteSpaceIII. Findings: Hotspots had appeared first in 1993, grew rapidly from 2005 and peaked in 2013; hotspots in the “medical field” appeared earliest and have remained extremely active; hotspots have evolved from “drug”, “printer”, “rapid prototyping” and “3D printing” in the 1990s, through “laser-induced consolidation”, “scaffolds”, “sintering” and “metal matrix composites” in the 2000s, to the current hotspots of “stereolithography”, “laser additive manufacturing”, “medical images”; “3D bioprinting”, “titanium”, “Cstem cell” and “chemical reaction” were the emerging hotspots in recent years; “Commercial operation” and “fusion with emerging technology such as big data” may create future hotspots. Research limitations/implications: It is hard to avoid the possibility of missing important research results on 3D printing. The relevant records could be missing if the query phrases for topic search do not appear in records. Besides, to improve the quality of data, this study selected articles and reviews as the research objects, which may also omit some records. Originality/value: First, this is the first paper visualizing the hotspots and emerging trends of 3D printing using scientometric tools. Second, not only “burst reference” and “burst keywords” but also “cluster” and “landmark article” are selected as the evaluation factors to judge the hotspots and trends of a domain comprehensively. Third, overall perspective of hotspots and trends of 3D printing is put forward for the first time.

To manufacture custom medical parts or scaffolds with reduced defects and high mechanical characteristics, new research on optimizing the selective laser melting (SLM) parameters are needed. In this work, a biocompatible powder, 316L stainless steel, is characterized to understand the particle size, distribution, shape and flowability. Examination revealed that the 316L particles are smooth, nearly spherical, their mean diameter is 39.09 μm and just 10% of them hold a diameter less than 21.18 μm. SLM parameters under consideration include laser power up to 200 W, 250–1500 mm/s scanning speed, 80 μm hatch spacing, 35 μm layer thickness and a preheated platform. The effect of these on processability is evaluated. More than 100 samples are SLM-manufactured with different process parameters. The tensile results show that is possible to raise the ultimate tensile strength up to 840 MPa, adapting the SLM parameters for a stable processability, avoiding the technological defects caused by residual stress. Correlating with other recent studies on SLM technology, the tensile strength is 20% improved. To validate the SLM parameters and conditions established, complex bioengineering applications such as dental bridges and macro-porous grafts are SLM-processed, demonstrating the potential to manufacture medical products with increased mechanical resistance made of 316L.

Through the combination of innovative and emerging design and manufacturing technologies, a new bespoke industrial design methodology is emerging whereby there will be the ability for individuals to cost effectively control the design and manufacture of individual customized products. The use of novel design devices such as haptic modelling systems that can be used to create a customized three-dimensional model of a desired object, and the subsequent ability to three-dimensionally ‘print’ the design via rapid manufacturing technologies, will see the emergence of a breed of bespoke industrial designer. This paper introduces research work being undertaken at Loughborough University that is investigating these technologies and the effects and opportunities that they will have on the design and manufacturing community.

Additive manufacturing (AM) techniques can help to reduce the time and cost for manufacturing complex shaped parts. The main goal of this research was to determine the best strength structure of six different types of lattice cells, manufactured using the Poly Jet AM technology. In order to perform the tests, six samples with the same structure were created for each lattice type. For testing the samples in compression, an electromechanical test machine was used. finite element analysis (FEA) analysis was used in order to determine the area where the greatest stresses occured and to estimate the maximal compressive strength. The strongest structure was determined by obtaining the maximal compressive strength. This was calculated in two ways: as a ratio between the maximal supported force and the mass of the sample (N/g) and as a ratio between the maximal supported force and the critical section of the sample (MPa).