The design of cheap and efficient oxygen reduction reaction (ORR) electrocatalysts is of a significant importance in sustainable and renewable energy technologies. Therefore, ORR catalysts with superb electrocatalytic activity and durability are becoming a necessity but still remain challenging. Herein, we report C/NiCo2O4 nanocomposite fibers fabricated by a straightforward electrospinning technique followed by a simple sintering process as a promising ORR electrocatalyst in alkaline condition. The mixed-valence oxide can offer numerous accessible active sites. In addition, the as-obtained C/NiCo2O4 hybrid reveals significantly remarkable electrocatalytic performance with a highly positive onset potential of 0.65 V, which is only 50 mV lower than that of commercially available Pt/C catalysts. The analyses indicate that C/NiCo2O4 catalyst can catalyze O2-molecules via direct four electron pathway in a similar behavior as commercial Pt/C catalysts dose. Compared to single NiCo2O4 and carbon free NiCo2O4, the C/NiCo2O4 hybrid displays higher ORR current and more positive half-wave potential. The incorporated carbon matrices are beneficial for fast electron transfer and can significantly impose an outstanding contribution to the electrocatalytic activity. Results indicate that the synthetic strategy hold a potential as efficient route to fabricate highly active nanostructures for practical use in energy technologies.
TiC nanofibers reinforced Al matrix composites were produced by High Frequency Induction Heat Sintering (HFIHS).The titanium carbide nanofibers with an average diameter of 90 nm are first prepared by electrospinning technique and high temperature calcination process. A composite solution containing polyacrylonitrile and titanium isopropoxide is first electrospun into the nanofibers, which are subsequently stabilized and then calcined to produce the desired TiC nanofibers. The X-ray diffraction pattern and transmission electron microscopy results show that the main phase of the as-synthesized nanofibers is titanium carbide. The TiC nanofibers is then mixed with the aluminum powders and introduced into high frequency induction heat sintering (HFIHS) to produce composites of TiC nanofibers reinforced aluminum matrix. The potential application of the TiC nanofibers reinforced aluminum matrix composites was systematically investigated. 99.5% relative density and around 85 HV (833 MPa) Vickers hardness of the Al reinforced with 5 wt % TiC nanofiber has been obtained. Furthermore, the sample of Al contains 5 wt % TiC, has the highest value of compression and yield strength of about 415 and 350 MPa, respectively. The ductility of the Al/5 wt % TiC showed increasing with increasing the TiC contents.
Al–TiC nanocomposite materials have been prepared by a new in situ synthesizing technique. A mixture of aluminum, titanium, and graphite has been prepared using ball milling technique and then melted in a high frequency induction heat furnace (HFIHF) at different sintering temperatures, namely 900, 1100, and 1300 °C. The effect of sintering temperature on the corrosion of the Al–TiC composite in 3.5% NaCl solutions was investigated using cyclic potentiodynamic polarization, chronoamperometric current-time, open-circuit potential, and electrochemical impedance spectroscopy measurements. The surface of the composites after their corrosion in the test solution was investigated using scanning electron microscopy and energy dispersive X-ray analyses. It has been found that all manufactured composites suffer uniform corrosion. All corrosion test techniques were consistent with each other and confirmed clearly that the corrosion resistance of Al composites increased according to their sintering temperature in the following order 900 > 1100 > 1300 °C.
In the present work, metallic foams of Al, Mg and an Al-SiC nanocomposite (MMNC) have been fabricated using a new manufacturing technique by employing melt infiltration assisted with an electromagnetic force. The aim of this investigation was to study and to develop a reliable manufacturing technique consisting of different types of metallic foams. In this technique, an electromagnetic force was used to assist the infiltration of Al-SiC slurry and of pure liquid metal into a leachable pattern of NaCl, thus providing perfect cellular structures with micro-sized porosities. A high frequency induction coil unit equipped with a vacuum chamber and a hydraulic press was used to manufacture the foam materials. Microstructures of the produced foam materials were explored by using Field Emission Scanning Electron Microscopy (FESEM). The mechanical behavior of the manufactured foams was investigated by applying compression testing. The results indicate a high applicability of the new technique in producing metallic foams of pure metals and of a metal matrix nanocomposite . The produced foam materials displayed isotropic cellular structures with excellent compressive behaviors. Microstructure measurements indicate that the average pore size and strut thickness that can be achieved are in the ranges of 100–500 μm and 50–100 μm, respectively. The produced foam of the Al-SiC nanocomposite material provided the highest strength of 50 MPa prior to the densification stage, which equates to 25 times, and 10 times higher than the strength levels that were obtained by Al, and Mg foams, respectively.