Carbonation durability is an important subject for recycled coarse aggregate concrete (RAC) applied to structural concrete. Extensive studies were carried out on the carbonation resistance of RAC under general environmental conditions, but limited researches investigated carbonation resistance when exposed to chloride ion corrosion, which is an essential aspect for reinforced concrete materials to be adopted in real-world applications. This paper presents a study on the carbonation durability of two generations of 100% RAC with the effect of chloride ion corrosion. The quality evolution of recycled concrete coarse aggregate (RCA) with the increasing recycling cycles was analyzed, and carbonation depth, compressive strength and the porosity of RAC were measured before and after chloride ion corrosion. The results show that the effect of chloride ion corrosion negatively affected the carbonation resistance of RAC, and the negative effect was more severe with the increasing recycling cycles of RCA. Chloride ion corrosion led to a decrease in compressive strength, while an increase in carbonation depth and the porosity of RAC. The equation of concrete total porosity and carbonation depth was established, which could effectively judge the deterioration of carbonation resistance of RAC.

Multiple recycling of waste concrete has attracted widespread attention. This study presented the carbonation behavior of repeatedly recycled aggregate concrete (RRAC) used in a micro-frozen region. The effects of freeze–thaw cycles on the carbonation depth of three generations of RRAC with 25%, 75%, and 100% of replacement rate were evaluated. All RRAC specimens after different numbers of freeze–thaw cycles were rapidly carbonated for 28 d indoors to test the carbonation resistance of concrete. The results suggested that the carbonation depth of RRAC subjected to freeze–thaw cycles is higher than that in the non-freeze–thaw condition. This is because the freeze–thaw damages cause the internal structure of RRAC to become porous and and prone to cracking, thus providing convenient channels for CO₂ to react with the alkali in the cementitious materials. With the growth of replacement rate or recycling number, RRAC reveals serious freeze–thaw damage and inferior carbonation resistance, which is due to the continuous deterioration repeatedly recycled concrete aggregate (RRCA) quality. However, when the replacement rate was 25%, the carbonation depth for the third generation of RAC was comparable to the second generation of RAC at a 75% replacement rate, and even the first generation of 100% RAC. To ensure better carbonation resistance durability of multiple recycling RAC, the low replacement rate of RRCA should be considered. For the third generation of RAC with the 100% replacement rate, its highest carbonation depth after freeze–thaw cycles was 9.16 mm, which still met the design requirements for structural use in a micro-frozen region. This indicates that it is feasible for three generations of RRAC to be used in the micro-frozen environment and that RRAC has great engineering application potential and promotional value.

High–strength manufactured sand recycled aggregate concrete (MSRAC) prepared with manufactured sand (MS) and recycled coarse aggregate (RCA) is an effective way to reduce the consumption of natural aggregate resources and environmental impact of concrete industry. In this study, high–, medium– and low–quality MS, which were commercial MS local to Changzhou and 100% by volume of recycled coarse aggregate, were used to prepare MSRAC. The quality of MS was determined based on stone powder content, methylene blue value (MBV), crushing value and soundness as quality characteristic parameters. The variation laws of compressive strength and chloride penetration resistance of high–strength MSRAC with different rates of replacement and different qualities of MS were explored. The results showed that for medium– and low–quality MS, the compressive strength of the MSRAC increased first and then decreased with increasing rate of replacement. Conversely, for high–quality MS, the compressive strength gradually increased with increasing rate of replacement. The chloride diffusion coefficient of MSRAC increased with decreasing MS quality and increasing rate of replacement. The chloride diffusion coefficient of MSRAC basically met the specifications for 50–year and 100–year design working life when the chloride environmental action was D and E. To prepare high–strength MSRAC, high–quality MS can 100% replace RS (river sand), while rates of replacement of 50–75% for medium–quality MS or 25–50% for low–quality MS are proposed. Scanning Electron Microscope (SEM) images indicated that an appropriate amount of stone powder is able to improve the compressive strength of RAC, but excessive stone powder content and MBV are unfavorable to the compressive strength and chloride penetration resistance of RAC.

Recycled fine aggregate (RFA) produced from concrete waste is commonly used in the construction industry; however, its use for structural concrete members has not been extensively studied. Moreover, its durability in a drying–wetting cycle environment still needs to be examined. In this study, the intrusion process of chloride in concrete under the drying–wetting cycles is experimentally characterized. Chloride penetration tests are carried out on concrete with the incorporation of different RFA replacement rates and mineral admixtures (i.e., fly ash and silica fume). The results show that the chloride penetration of recycled fine aggregate concrete (RFAC) is dependent upon the performance of the concrete itself, while the deterioration of chloride ion erosion resistance is due to the combined action of the replacement rate of RFA and the drying–wetting cycles. The incorporation of RFA degrades the properties of RFAC owing to its drawbacks in the degradation of interfacial properties of RFAC. Exposure to the drying–wetting cycle environment causes the content of free chloride ions in RFAC to increase initially before decreasing with the erosion depth, thereby showing an obvious convection zone and diffusion zone. The incorporation of the mineral admixture can effectively improve the compactness of the concrete microstructure and make concrete less susceptible to chloride ions ingress. RFAC mixed with 15% fly ash and 10% silica fume has a comparable resistance to chloride penetration as a natural aggregate concrete, which is a feasible method for the application of RFA.

Nano-SiO₂ (NS) is widely used in cement-based materials due to its excellent physical properties. To study the influence of NS content on a cement paste and the interfacial transition zone (ITZ), cement paste samples containing nano content ranging from 0 to 2% (by weight of cement) were prepared, and digital image correlation (DIC) technology was applied to test the mechanical properties. Finally, the optimal NS content was obtained with statistical analysis. The mini-slump cone test showed that, with the help of superplasticizer and ultrasonic treatment, the flowability decreased continuously, as the NS content increased. The DIC experimental results showed that NS could effectively improve the mechanical properties of the cement paste and the ITZ. Specifically, at the content level of 1%, the elastic modulus of cement paste and ITZ was 20.95 GPa and 3.20 GPa, respectively. When compared to that without nanomaterials, the increased amplitude was 73.50% and 90.50%, respectively. However, with the further increase in NS content, the mechanical properties decreased, which was mainly caused by the agglomeration of nanomaterials. Additionally, the NS content did not exhibit a significant effect on the thickness of the ITZ, and its value was maintained at 76.91–91.38 μm. SEM confirmed that NS would enhance the microstructure of both cement paste and ITZ.