This paper provides a review of pyrolysis technologies, focusing on reactor designs and companies commercializing these technologies. The renewed interest in pyrolysis is driven by the potential to convert lignocellulosic materials into bio-oil and biochar and the use of these intermediates for the production of biofuels, biochemicals, and engineered biochars for environmental services. This review presents slow, intermediate, fast, and microwave pyrolysis as complementary technologies that share some commonalities in their designs. While slow pyrolysis technologies (traditional carbonization kilns) use wood trunks to produce char chunks for cooking, fast pyrolysis systems process small particles to maximize bio-oil yield. The realization of the environmental issues associated with the use of carbonization technologies and the technical difficulties of operating fast pyrolysis reactors using sand as the heating medium and large volumes of carrier gas, as well as the problems with refining the resulting highly oxygenated oils, are forcing the thermochemical conversion community to rethink the design and use of these reactors. Intermediate pyrolysis reactors (also known as converters) offer opportunities for the large-scale balanced production of char and bio-oil. The capacity of these reactors to process forest and agricultural wastes without much preprocessing is a clear advantage. Microwave pyrolysis is an option for modular small autonomous devices for solid waste management. Herein, the evolution of pyrolysis technology is presented from a historical perspective; thus, old and new innovative designs are discussed together.
The interactions between lignin and cellulose during the slow pyrolysis of their blends were studied by means of Thermogravimetric Analysis (TGA) and Scanning Electron Microscopy (SEM). Fast pyrolysis was studied using Pyrolysis-Gas Chromatography/Mass Spectroscopy (Py–GC/MS). Crystalline cellulose (Avicel), amorphous cellulose, organosolv lignin, and their blends containing 20, 50, and 80 wt.% of lignin were used for the experiments. Differential thermogravimetry (DTG) revealed that the interaction between crystalline cellulose and lignin resulted in a shift toward higher decomposition temperatures, but for lignin/amorphous cellulose mixtures this effect was small. No effect of adding lignin to cellulose was observed on the yields of bio-char. Cellulose-lignin interactions during fast pyrolysis in Py–GC/MS did occur. Products from cellulose fragmentation reactions (hydroxyl-acetaldehyde and acetol) were not influenced by the presence of lignin. In general, production of lignin derived phenolics remains quite similar at 500 °C, but the yield of many methoxylated monophenols increases at 350 °C in the presence of both types of cellulose. Importantly, it was found that the presence of lignin enhanced the yield of levoglucosan, but decreased the yield of some of their dehydration products (e.g., levoglucosenone, 5-Hydrosymethylfurfural, Furfural). This result could be explained by the reduction of residence time of cellulose products in liquid intermediates, a phase where most of the dehydration reactions occur. Lignin seems to enhance micro-explosions, decreasing in this way the residence time of cellulose derived products in the liquid intermediate
1 September 2014 in Journal of Analytical and Applied Pyrolysis