This study investigates the production of bio-based carbon materials for energy storage and conversion devices based on two different vineyard residues (pruning, pomace) and cellulose as a model biomass. Three different char categories were produced via pyrolysis at 900 °C for 2 h (biochars, BC), hydrothermal carbonization (HTC) (at 220, 240 or 260 °C) with different reaction times (60, 120 or 300 min) (hydrochars, HC), or HTC plus pyrolysis (pyrolyzed hydrochars, PHC). Physicochemical, structural, and electrical properties of the chars were assessed by elemental and proximate analysis, gas adsorption surface analysis with N2 and CO2, compression ratio, bulk density, and electrical conductivity (EC) measurements. Thermogravimetric analysis allowed conclusions to be made about the thermochemical conversion processes. Taking into consideration the required material properties for the application in electrochemical double-layer capacitors (EDLC) or in a direct carbon fuel cell (DCFC), the suitability of the obtained materials for each application is discussed. Promising materials with surface areas up to 711 m2 g−1 and presence of microporosity have been produced. It is shown that HTC plus pyrolysis from cellulose and pruning leads to better properties regarding aromatic carbon structures, carbon content (>90 wt.%), EC (up to 179 S m−1), and porosity compared to one-step treatments, resulting in suitable materials for an EDLC application. The one-step pyrolysis process and the resulting chars with lower carbon contents and low EC values between 51 and 56 S m−1 are preferred for DCFC applications. To conclude, biomass potentials can be exploited by producing tailored biomass-derived carbon materials via different carbonization processes for a wide range of applications in the field of energy storage and conversion.
A hydrothermal pre-treatment has been developed to improve sewage sludge quality or to produce low nitrogen biocrude via hydrothermal liquefaction (HTL) in a subsequent step. The mild hydrothermal pre-treatment (150 °C) step was performed with deionized water, sulfuric acid (0.5 M), or citric acid (0.5 M) to solubilize nitrogen containing compounds in the aqueous supernatant. Downstream, the residual solid material was liquefied with the addition of sodium carbonate via hydrothermal liquefaction (350 °C). The pre-treatment with citric acid transferred up to 66.7 wt. % of nitrogen into the aqueous supernatant, while 62.0 wt. % of carbon was recovered in the solid. Due to the pre-treatment lipids retained in the sewage sludge solid, which increased the favored biocrude yield up to 42.9 wt. % and the quality evaluating value H/Ceff ratio significantly to 1.48. Multi-method characterization of the resulted biocrude samples showed a lower concentration of N-heterocycles, while long-chain aliphatics and free fatty acid are increased.
Organic solid wastes such as sewage sludge are potential feedstocks for the production of drop-in biofuels. Hydrothermal liquefaction (HTL) is a process that converts the wet sewage sludge into an organic biocrude. To fulfill industrial fuel standards, the considerable heteroatom content of the biocrude needs to be lowered by downstream processes. Nitrogen (N) contained in several compounds poses a challenge and yet, the complex chemical composition of HTL-biocrude samples has hindered detailed analysis and understanding. In particular, N-containing aromatic substances appear very persistent in biocrude. In the present work, two alkaline (NaHCO3 and NaOH) and one acidic (HCL) aqueous solutions were subsequently applied to extract and recover polar N-containing compounds from the biocrude matrix with an N-content of 3.8 wt %. Gas chromatography-mass spectrometry, atmospheric pressure chemical ionization in positive mode, and Fourier transform ion cyclotron resonance mass spectrometry were applied for their characterization and results show that a large share of N-compounds with an aromatic, pyridinic structure was found in the acidic extracted fraction with an N-content of 9.5 wt %. Aliphatic N-compounds were less affected by the separation and ended in the residual fraction. N-compounds with multiple oxygen functionalizations are enriched in the alkaline extracted fractions. This showed that N-compounds with an aromatic structure are strongly affected by polar groups and can potentially be extracted by downstream processes with appropriate solvents.
This study focuses on the valorization of the organic fraction of municipal solid waste (biopulp) by hydrothermal liquefaction. Thereby, homogeneous alkali catalysts (KOH, NaOH, K2CO3, and Na2CO3) and a residual aqueous phase recirculation methodology were mutually employed to enhance the bio-crude yield and energy efficiency of a sub-critical hydrothermal conversion (350 °C, 15–20 Mpa, 15 min). Interestingly, single recirculation of the concentrated aqueous phase positively increased the bio-crude yield in all cases, while the higher heating value (HHV) of the bio-crudes slightly dropped. Compared to the non-catalytic experiment, K2CO3 and Na2CO3 effectively increased the bio-crude yield by 14 and 7.3%, respectively. However, KOH and NaOH showed a negative variation in the bio-crude yield. The highest bio-crude yield (37.5 wt.%) and energy recovery (ER) (59.4%) were achieved when K2CO3 and concentrated aqueous phase recirculation were simultaneously applied to the process. The inorganics distribution results obtained by ICP reveal the tendency of the alkali elements to settle into the aqueous phase, which, if recovered, can potentially boost the circularity of the HTL process. Therefore, wise selection of the alkali catalyst along with aqueous phase recirculation assists hydrothermal liquefaction in green biofuel production and environmentally friendly valorization of biopulp.
This study aims to evaluate the application of ceramic ultrafiltration membranes in the crossflow mode for the separation of particles and oil in water emulsions (free oil droplets and micelles) from hydrothermal-liquefaction wastewater (HTL-WW) from the hydrothermal liquefaction of municipal sewage sludge. The experiments were carried out using one-channel TiO2 membranes with pore sizes of 30, 10 and 5 nm. The results showed that the highest stable permeability could be achieved with a membrane-pore size of 10 nm, which experienced less fouling, especially through pore blockage, in comparison to the two other pore sizes. Instead of observing an increase in the permeability, the application of a higher feed temperature as well as backwash cycles led to a clear increase in irreversible fouling due to the presence of surfactants in the HTL-WW. Among several physical and chemical cleaning methods, alkaline cleaning at pH 12 proved to be the most efficient in removing fouling and maintaining stable performance on a long-term basis. Ceramic-membrane ultrafiltration can be considered as an adequate first-stage treatment of real HTL wastewater.
21 July 2023 in Biomass Conversion and Biorefinery
Hydrothermal liquefaction was applied to model mixtures containing lard oil (lipid), cellulose (carbohydrate), and bovine serum albumin (protein), representing biogenic organic waste feedstocks. The content of protein was kept constant for every experiment, while the lipid and cellulose content was changed, which is expressed by the lipid to protein (LtoP) or cellulose to protein (CtoP) ratio. The reactions were conducted at 350 °C with a residence time of 20 min in 25 ml micro autoclaves. Afterwards, the lumped recovery of carbon and nitrogen into the different product phases was investigated and representative compounds were identified to get an overview of the composition on a molecular level. A high LtoP ratio results in an increased biocrude yield and eventually higher carbon recovery, while the nitrogen recovery is slightly lowered. The formation of nitrogen containing heteroaromatic species could be suppressed by the addition of lipids from 6.10 to 0.03% for pyrazines and 2.69 to 0.43% for indoles. Consequently, the formation and nitrogen recovery by heteroaliphatic amide species increased from 0.00 to 8.77%. Different reaction pathways for the formation of the different species are proposed. It turned out that reactive amine from protein degradation can be “trapped” in stable amides, preventing the formation of nitrogen heteroaromatics with oxygenated from carbohydrates. Graphical abstract