This article presents a methodology for predicting the fluid dynamic behavior of a gear pump over its operating range. Complete pump parameterization was carried out through standard tests, and these parameters were used to create a bond graph model to simulate the behavior of the unit. This model was experimentally validated under working conditions in field tests. To carry this out, the pump was used to drive the auxiliary movements of a drilling machine, and the experimental data were compared with a simulation of the volumetric behavior under the same conditions. This paper aims to describe a method for characterizing any hydrostatic pump as a “black box” model predicting its behavior in any operating condition. The novelty of this method is based on the correspondence between the variation of the parameters and the internal changes of the unit when working in real conditions, that is, outside a test bench.

This article presents the modeling, simulation and experimental validation of the movement of the floating bearing bushing in an external gear pump. As a starting point, a complete pump parameterization was carried out through standard tests, and these parameters were used in a first bond graph model in order to simulate the gear pump behavior. This model was experimentally validated under working conditions in field tests. Then, a sophisticated bond graph model of the movement of the floating bushing was developed from the equations that define its lubrication. Finally, as a result, both models were merged by integrating the dynamics of the floating bushing bearing with the variation of the characteristic parameters (loss coefficients). Finally, the final model was experimentally validated both in laboratory and field tests by assembling the pump in a drilling machine to drive the auxiliary movements. The novelty of this article is the conception and construction of a simple and experimentally validated tool for the study of a gear pump, which relates its macroscopic behavior as a black box (defined by the loss coefficients) to the internal changes of the unit (defined by its internal lubrication).

A new approach to model the motion of floating bushings in external gear pumps is presented in this article, where lubrication conditions have been introduced using dimensional analysis. This model is based on Bond Graph diagrams and has been experimentally validated in lab tests measuring the movement of the floating bushing inside the gear pump by means of laser micrometers. The novelty of this research is the creation of a simple and experimentally validated tool for the behaviour study of these types of pumps, which allows the simulation of a dynamic rigid solid in a fluid boundary with clearances of the order of microns, without using powerful CFD tools, with very short execution times, and using conventional computational tools. The qualitative behaviour of the model with respect to the experimental results is very similar, adjusting the numerical values with very acceptable accuracies by taking into account the precision of the experimental measurements, and allows us to use the model to interpret the volumetric and mechanical efficiency variations according the operating conditions.

This work presents a study on the calculation of transmittance in an air handling unit (AHU) through three methods. A semi-empirical estimation based on simplified models of heat and mass transfer has been used. In addition, experimental tests were carried out in a real AHU under controlled conditions. The measured temperature inside and outside the AHU were used to calculate the transmittance. Finally, numerical simulations were performed on specific sections of the AHU and on a global model, with and without radiation. The simulations provided detailed results on the flow behavior and temperature distribution. The results were compared and analyzed to assess the accuracy and applicability of the three methods. The heat transfer obtained with the semi-empirical method is 38% larger than that obtained with the experimental measurement, in contrast with the 8% of difference observed with numerical simulations. It is revealed that radiation, and thus the emissivity of surfaces, plays an important role in heat transfer of the AHU. This research contributes to the knowledge and understanding of transmittance in AHUs, providing valuable information for the design and optimization of heating, ventilation, and air conditioning (HVAC) systems.

This work presents a study on the calculation of transmittance in an Air Handling Unit (AHU) through three methods: theoretical estimation, experimental approach and numerical simulations. First, a theoretical estimation based on simplified models of heat and mass transfer in the AHU was employed. In addition, experimental tests were carried out in a real AHU under controlled conditions, obtaining temperature measurements inside and outside the unit. These data were used to calculate the transmittance using predefined formulas. Finally, numerical simulations were performed on specific sections of the AHU and on a global model, with and without radiation considering its influence. The simulations provided detailed results on the flow behaviour and temperature distribution. The results obtained were compared and analysed to assess the accuracy and applicability of the three methods. This research contributes to the knowledge and understanding of transmittance in AHUs, providing valuable information for the design and optimisation of Heating, Ventilation, and Air Conditioning (HVAC) systems.