Crushed waste rock (CWR) can be used as backfill for goafs allowing disposal of solid waste and control of surface subsidence. Waste rocks for backfilling (WRBs) have a certain density before use if cyclic lateral loads are applied to CWRs, therefore, by employing a self-designed bidirectional loading test system for granular materials, the influence of the number of lateral loading cycles on the compaction characteristics of WRBs was explored. Through testing, changes in mechanical parameters of WRBs during lateral and axial loading were attained to analyse the influence of lateral loading on lateral strain, axial strain, porosity, and lateral pressure coefficient during their compaction. The test results showed that: (1) the lateral loading exerted a significant influence on the porosity, strain, and lateral pressure coefficient of crushed WRBs during lateral and axial loading; (2) under lateral load, the more cycles of lateral loading applied, the greater the lateral strain and the reduction in lateral porosity of samples; (3) during axial loading, for samples subjected to multiple cycles of lateral loading, owing to the porosity of WRBs having been decreased in advance to improve their density, the final axial strain was low; (4) after compaction, the particle size distributions of CWR samples after different numbers of cycles (1, 3, 5 and 7) of lateral loading all shifted upwards compared with those obtained before compaction, implying that rock particles were crushed. However, the number of cycles of lateral load did not affect crushing of particles before, and after, compaction.
To maximize the comprehensive utilization of gangue waste, broken gangue can be used to replace gravel as the coarse aggregate to prepare underground roadway shotcrete, and treated gangue powder can be used for the partial replacement of cement. This not only diminishes the demand for conventional raw materials but also increases the amount of gangue waste disposed. Broken gangue waste was ball-milled for 1 h, 3 h, and 5 h to prepare gangue powder, which was used to partially replace cement. Then, experimental schemes for the performance of shotcrete at the rates of cement replacement of 30%, 40%, and 50% were devised to compare the mineral compositions and microscopic characteristics of shotcrete with the partial replacement of cement with gangue powder. The influences of the partial replacement of cement with gangue powder on the slump, tensile strength, and compressive strength of the shotcrete were revealed. The experimental results revealed an inverse relationship between shotcrete slump and both the cement replacement ratio and the gangue Ball-milling duration. Increasing the cement replacement ratio from 30% to 50% reduced slump by 55.3% (103 mm → 46 mm), while extending the Ball-milling time from 1 h to 5 h decreased it by 33.0% (103 mm → 69 mm). Mechanical properties showed contrasting trends: After a 28-day curing process, compressive and tensile strengths declined by 54.5% (20.18 → 9.18 MPa) and 40.4% (1.56 → 0.93 MPa), respectively, with a higher cement replacement ratio. Conversely, prolonged Ball-milling duration improved the compressive strength by 12.8% (18.68 → 21.07 MPa) and the tensile strength by 34.1% (1.26 → 1.69 MPa). Moreover, the shotcrete meets the strength requirements for engineering applications only when the cement replacement ratio is 30% with gangue ball-milling durations of 3 h and 5 h. The research provides strong support for the performance optimization of gangue-based shotcrete and the improvement of the utilization of gangue waste.